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AL-KO CARAVAN CHASSIS User Manual

AL-KO CARAVAN CHASSIS
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CARAVAN CHASSIS
HANDBOOK FOR VEHICLES ON
THE AL-KO CARAVAN CHASSIS

Table of Contents

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AL-KO CARAVAN CHASSIS Specifications

General IconGeneral
TypeCaravan Chassis
ManufacturerAL-KO
Load CapacityVaries by model
SuspensionLeaf spring or independent suspension
Brake SystemDrum brakes
CouplingBall coupling or hitch
Wheel SizeVaries by model (e.g., 14-inch, 15-inch)

Summary

AL-KO Caravan Chassis Overview

AL-KO Caravan Chassis Features

Chassis Modifications, Suspension, and Loadings

Caravan Loading Guidelines

Loading Guidelines for Optimal Handling

Guidance on how to load the caravan for optimal handling and safety.

Axle Types and Components

Axle Maintenance and Spare Parts

Axle Types - Suspension System

AL-KO Braking System Adjustment

Stabiliser and Coupling Devices

Safety Precautions for Stabilisers

Safety measures for connecting coupling heads and articulation limits.

AKS 3004 Stabiliser Operating Instructions

Safety Warnings for AKS 3004

Critical safety warnings for AKS 3004, including towball types and maintenance.

AKS 3004 Coupling and Uncoupling

Step-by-step guide to coupling and uncoupling the AKS 3004.

Friction Pad Replacement

Instructions for friction pad replacement on the AKS 3004 stabiliser.

Friction Pad Check and Replacement

How to check wear indicator and detailed steps for replacing front/rear friction pads.

Coupling Types AK160 & AK300

Wear Indicator for AK160/AK300

Explains the wear indicator on the coupling head and its safety implications.

Coupling Types AK7, AK10/2 OR AK252

Overrun Devices

Breakaway Cable Safety

Crucial safety information and correct usage of the breakaway cable.

Trouble Shooting & Fault Finding

Axle Faults and Remedies

Common faults, causes, and remedies for axles.

Coupling Head Faults and Remedies

Common faults, causes, and remedies for coupling heads.

Overrun Device Faults and Remedies

Common faults, causes, and remedies for overrun devices.

ATC System Troubleshooting

Troubleshooting guide for ATC system using LED indicators and diagnosis.