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Ametek Thermox WDG-V User Manual

Ametek Thermox WDG-V
164 pages
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AMETEK/Thermox
®
WDG-V, WDG-VC, WDG-VCM
Combustion Analyzer with
Pneumatic Blow Back
User Manual
Thermox
150 Freeport Road
Pittsburgh, PA 15238
PN 9000-250-VE Rev B

Table of Contents

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Ametek Thermox WDG-V Specifications

General IconGeneral
TechnologyZirconium Oxide
Measured GasOxygen
Outputs4-20 mA
Power Supply50/60 Hz
Enclosure RatingNEMA 4X (IP66)
Accuracy±0.75% of reading or ±0.05% O2, whichever is greater
ApplicationsCombustion control, process monitoring

Summary

Safety Notes

Electrical Safety

Safety protocols for high voltage, power shutdown, and qualified personnel.

Grounding Requirements

Importance of mandatory instrument grounding for safe and proper operation.

User Important Notices

Critical warnings on component substitution, hazardous locations, and service recommendations.

General Safety and Product Precautions

Safe Operation Practices

Guidelines for wiring, electrical load, covers, fuses, and explosive atmospheres.

Handling and Lifting Precautions

Precautions for power source, suspected failures, lifting, and proper attire.

SPECIFICATIONS

WDG-V Sensor Specifications

Technical details for WDG-V sensor: range, accuracy, response, drift, requirements.

WDG-VC and WDG-VCM Specifications

Technical details for WDG-VC/VCM: range, accuracy, calibration gas requirements.

Remote Calibration Unit (RCU) Specifications

Specifications for RCU: enclosure, environment, and compliance.

Calibration Requirements

Information on calibration procedures, gas requirements, and system compliance.

SYSTEM OVERVIEW

Sensor Operation Principles

How the sensor operates, sample drawing, and temperature maintenance.

Detector and Sensor Component Details

Explains Combustibles, Methane detectors, Flow Sensor, and Temperature Sensors.

Electronics, I/O, and Communications

Covers sensor electronics, I/O, analog outputs, alarms, and communications interface.

Installation and Setup Guidance

Discusses start-up checklist, operator errors, and technical support.

INSTALLATION GUIDE

Analyzer Location and Mounting

Guidelines for location selection and mounting methods: flush, nipple, flange.

Probe and Exhaust Installation

Steps for mounting sensor probes and exhaust tubes.

Calibration and Air Connections

Required calibration gases, tubing, and aspirator air connections.

RCU Installation and Wiring

Steps for RCU installation, gas connections, and wiring for alarms and outputs.

Electrical Wiring and Protection

General wiring rules, mains supply, grounding, shielding, and noise protection.

AMEVISION DISPLAY USER INTERFACE OR COMMUNICATIONS

Software Overview and Interface

Introduces AMEVision UI and PC Configurator Software for analyzer management.

Analyzer Configuration Settings

Details settings for Options, Analog Output, Process Alarms, Date/Time, Sensor Name, Process Pressure, Blow Back.

Calibration Procedures

Explains manual, automatic, and remote calibration types and procedures.

Diagnostics and Utilities

Using diagnostics for sensor health and utilities for parameter management and firmware upgrades.

TROUBLESHOOTING

General Troubleshooting Steps

Covers leak checks, plugged plumbing, aspirator issues, and diagnostic checks.

Component Specific Troubleshooting

Troubleshooting for thermocouples, calibration/aspirator setup, AC power, and furnaces.

Alarm and Warning Message Causes

Lists alarms, their descriptions, and possible causes for analyzer issues.

SERVICE AND PARTS

Component Replacement Procedures

Steps for replacing cells, thermocouples, detectors, sensors, furnaces, and heaters.

Maintenance Schedule and Parts List

Guidance on regular calibration and a list of part numbers for components.

CUSTOMER MODBUS MAP

MODBUS Register Definitions

Maps sensor registers, data types, and descriptions for MODBUS communication.

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