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Ametek Thermox WDG-VC User Manual
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AMETEK/Thermox
®
WDG-V
, WDG-VC, WDG-VCM
Combustion Analyzer
with
Pneumatic Blow Back
User Manual
Thermox
150 Freeport Road
Pittsburgh, P
A
15238
PN 9000-
2
50-VE Rev B
2
Table of Contents
Default Chapter
2
Offices
2
Table of Contents
3
Safety Notes
9
Electrical Safety
9
Grounding
9
Important Notice to Users
10
Environmental Information (WEEE)
11
General Safety Summary
12
Product Damage Precautions
13
Declaration of Conformity
14
Warranty and Claims
15
CHAPTER 1 Specifications
17
Sensor : WDG-V
17
Sensor : WDG-VC
19
Sensor : WDG-VCM
20
Remote Calibration Unit (RCU)
21
Combustibles & Methane RCU
21
CHAPTER 2 System Overview
23
Sensor Operations
23
Sensor
24
Basic Elements of the Sensor
24
The Oxygen Measuring Cell
25
Hydrocarbons
26
Sensor Operations - WDG-VCM
27
Close-Coupled Extrative Flue Gas Analyzer
27
Detectors
28
Combustibles
28
Methane
29
Flow Sensor
30
Alarm Limits
30
Troubleshooting
31
Temperature Sensors
32
Cell Temperature
32
Combustible/Box Temperature
32
Blow Back Thermostat
32
Heaters
32
Cell Heater
33
Box Heater
33
Blow Back Heater
33
Electronics
35
I/O
35
Analog Outputs
35
Alarm Contacts
36
Service Alarm Relay
36
Data Valid Relay
36
Contact Input
36
Remote Calibration Unit Interface
36
Communications Interface
37
Start-Up Checklist
38
Common Operator Errors
39
Technical Support
40
CHAPTER 3 Installation Guide
41
Analyzer Location
42
Inspect Shipping Contents
42
Mechanical Installation
43
Sample Inlet Probe Installation (Wall/Flange Mount)
43
Pressure Adjustments (Wall/Flange Mount)
44
Sample Inlet Probe Installation (Floor Mount)
45
Pressure Adjustments (Floor Mount)
46
Exhaust Tube Installation
46
Sensor Mounting (Wall/Flange Mount)
47
Methods for Mounting the Sensor
47
Sensor Mounting (Floor Mount)
50
Calibration/Aspirator Air
51
Required Calibration Gases and Tubing
51
Manual Calibration and Aspirator Air Connections
52
Remote Calibration Unit Mechanical Installation
53
Standard RCU Mechanical Installation
53
Standard RCU
54
Combustibles RCU
55
Wiring
59
General Wiring and Conduit Requirements
59
WDG-V Mains Supply Connections
60
EMC Grounding, Shielding, and Noise Protection
61
Transient and RFI Interference
62
Current Output Connections
63
Standard Current Outputs
63
Alarm Contact Connections
65
Standard Alarm Connections
65
Remote Calibration Unit (RCU) Connections
66
Oxygen-Only Remote Calibration Unit Connections
66
Combustibles Remote Calibration Unit Connections
66
Digital Input to Initiate Remote Calibration Unit
67
Notes about Ducting
68
CHAPTER 4 Amevision Display User Interface or Communications
69
Purpose
69
Setting the Analyzer Address
71
Connecting a Single WDG-V Sensor to the Amevision
72
Connecting Multiple WDG-V Sensors to the Amevision
72
Troubleshooting
74
WDG-V PC Configurator Software
75
Overview
75
Connecting to the WDG-V
75
CHAPTER 5 Troubleshooting
77
General Troubleshooting
78
Leak Check
78
Sniffing for Leaks
78
Pressurizing for Leaks
78
Plugged Plumbing Check
79
Aspirator Air Not Pulling Sample from Process
79
Diagnostics Checks
80
Alarm and Warning Messages
85
CHAPTER 6 Service and Parts
87
Warnings
87
Cautions
90
Cell Replacement/Cleaning
93
Thermocouple Replacement
95
Combustibles/Methane Detector Replacement
97
Combustibles Detector Replacement
97
Methane Detector Replacement
97
Flow Sensor Replacement
99
Furnace Replacement
101
Heater Replacement
102
Box Heater Replacement
102
Combustible Block Heater Replacement (Only on Combustible/Methane Units))
104
Electronics Replacement
106
Recommended Maintenance Schedule
108
Calibration
108
Replacement Parts List
109
Sensor
109
Remote Calibration Unit (RCU)
110
CHAPTER 7 Customer Modbus Map
111
APPENDIX A PC Software User Guide
115
WDG-V Configurator Software
115
Device Connections Screen
115
HOME Screen
116
PC Configurator Menu Buttons
117
Configuration Button
119
Configuration_Options
119
Configuration_Process Alarms
122
Configuration_Date / Time
123
Configuration_Sensor Name
123
Configuration_Process Pressure
124
Configuration_Blow Back
125
Calibration Button
127
Types of Calibrations
128
Manual Calibration
128
Automatic Calibration
128
Remote Calibration
128
Calibration_Set Gases to Calibrate
129
Calibration_Calibration History
129
Calibration_Set Cal Gas Values and Timers
131
Perform a Manual Calibration
133
Perform an Automatic Calibration
139
Scheduled Auto Calibration
139
On-Demand Auto Calibration
140
Perform a Remote Calibration
145
Diagnostics Button
149
Sensor Diagnostics
149
Oxygen Cell
150
Combustible Detector
151
Methane Detector
152
I/O - Inputs and Outputs
152
Inject Gas
153
Blow Back
154
Utilities
154
Parameter Management
154
About
154
Upgrade Firmware
155
APPENDIX B French Warnings / Avertissements Français
157
Notes Sur la Sécurité
157
Sécurité Électrique
158
Mise À la Terre
158
Note Importante Aux Utilisateurs
159
Sommaire de Sécurité Générale
160
Utilisez un Câblage Adéquat
160
Evitez Les Surcharges Électriques
160
Precautions Aux Dommages de L'analyseur
161
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Ametek Thermox WDG-VC Specifications
General
Brand
Ametek
Model
Thermox WDG-VC
Category
Measuring Instruments
Language
English
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