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HiLight H5+ Hd ESF
Atlas Copco HiLight H5+ Hd ESF User Manual
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User and maintenance manual
for light towers
English
HiLight H5+/H2 Hd
ESF
1 B 50
00_0
0_Hi
L
igh
t
H5
+-H2_
E
N.boo
k Page 1
Th
ursday, February 27
, 2020
3:
23 PM
Instruction Manual
2
Table of Contents
Table of Contents
5
Safety Precautions
7
Introduction
7
General Safety Precautions
8
Safety During Transport and Installation
9
Safety During Use and Operation
10
Safety During Maintenance and Repair
12
Tool Applications Safety
13
Battery Safety Precautions
13
Main Parts
14
General Description
14
Markings
15
Mechanical Features
16
Engine and Alternator
16
Cooling System
16
Safety Devices
16
Bodywork
16
Control Panel
16
Data Plate and Serial Number
16
Filler Caps
17
Spillage Free Frame
17
Mast and Floodlights
17
Reflectors
17
Electrical Features
18
Lc1001™ Control and Indicator Panel.18
18
Lc1003™ Control and Indicator Panel.19
19
Emergency Stop Button
20
Installation and Connection
21
Lifting
21
Parking and Towing
21
Unhooking the Light Tower
21
Positioning the Light Tower
22
Positioning for Transport
23
Towing
24
Transportation and Positioning of the Light Tower Onto Vehicles
25
Installation
25
Indoor Installation
25
Outdoor Installation
26
Connecting the Light Tower
26
Precautions for Non-Linear and Sensitive Loads
26
Operating Instructions
27
Before Starting
27
Operating the Light Tower
27
Before the Engine Is Started
27
Starting the Engine
28
Positioning the Floodlights
28
Extending the Mast
29
Rotating the Mast
29
Switching On/Off the Floodlights
30
Lowering the Mast
31
Stopping the Engine
31
Connecting Appliances
33
Setting the Lc1003™ Controller
34
Push Button and LED Functions
34
Module Display
35
Icon Overview
35
Navigation Menu
37
Event Log
37
Setting the Lc1003™ Scheduler
38
Periodic Maintenance
40
Maintenance Schedule
40
Precautions
44
Use of Maintenance Schedule
44
Use of Service Packs
44
Preventing Low Loads
45
General
45
Risks of Low Load Operation
45
Best Practices
45
Maintenance of the Alternator
46
Measuring the Alternator Insulation Resistance
46
Engine Maintenance Procedures
46
General Instructions
46
Engine Oil System
47
Adjustments and Service Procedures
49
Battery Care
49
Replacing the Fuel Filters
50
Servicing Air Filter Engine
51
Checking and Adjusting Valve Clearance
52
Air Cooling Circuit
53
Replacing the Floodlights
54
Ordering Spare Parts
55
Engine Consumable Specifications
55
Engine Fuel Specifications
55
Engine Oil Specifications
55
Checks and Trouble Shooting
57
Engine Troubleshooting
57
Solving Lc1001™ Controller
57
Alarms
57
Alarm Overview Lc1001
57
Solving Lc1003™ Controller Alarms
58
General
58
Alarm Overview Lc1003
59
Options Available for Hilight H5+/H2 Units
65
Overview of the Mechanical Options
65
Description of the Mechanical Options
65
Undercarriage
65
Oil Field Kit - Spark Arrester
66
Overview of the Electrical Options
67
Description of the Electrical Options
67
Auto Tilt
67
Earth Pin
67
External Power Input (230 VAC), with Battery Charger
68
Battery Switch
68
MSA Connector
68
ASM (Auto Rise and Lower Safety Mast)
69
Advanced Cubicle
69
Standard Cubicle
72
Storage of the Light Tower
73
Storage
73
Preparing for Operation after Storage
73
Disposal
74
General
74
Disposal of Materials
74
Technical Specifications of the Light Tower
75
10.1 Technical Specifications of the Engine/Alternator/Unit
75
10.2 Critical Bolt Connections
81
10.3 Average Illumination Versus Distance
83
10.4 Floodlight Lux Level
84
10.5 Dimensions
87
Units
92
10.7 Data Plate
92
4
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Atlas Copco HiLight H5+ Hd ESF Specifications
General
Brand
Atlas Copco
Model
HiLight H5+ Hd ESF
Category
Lighting Equipment
Language
English
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