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Atlas Copco HiLight H5+ Hd ESF User Manual

Atlas Copco HiLight H5+ Hd ESF
110 pages
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User and maintenance manual
for light towers
English
HiLight H5+/H2 Hd ESF 1 B 50
00_00_HiLight H5+-H2_EN.book Page 1 Thursday, February 27, 2020 3:23 PM
Instruction Manual

Table of Contents

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Atlas Copco HiLight H5+ Hd ESF Specifications

General IconGeneral
BrandAtlas Copco
ModelHiLight H5+ Hd ESF
CategoryLighting Equipment
LanguageEnglish

Summary

Safety Precautions

Introduction

Manual overview, safety policy, and intended use.

General Safety Precautions

Essential safety rules for operation, maintenance, and general handling.

Safety During Transport and Installation

Guidelines for safe movement, lifting, towing, and setup of the unit.

Safety During Use and Operation

Rules for safe operation, including noise, exhaust, hot parts, and electrical hazards.

Safety During Maintenance and Repair

Procedures and precautions for safe servicing, repair, and battery handling.

Tool Applications Safety

Guidance on selecting and using the correct tools safely to prevent accidents.

Battery Safety Precautions

Safety measures and precautions for handling and charging batteries.

Main Parts

General Description

Overview of the light tower's main components and general structure.

Markings

Explanation of various safety and information labels found on the unit.

Mechanical Features

Details on the engine, cooling system, bodywork, mast, and undercarriage.

Electrical Features

Overview of the unit's electrical systems, control panels, and emergency stop.

Installation and Connection

Lifting

Instructions and safety guidelines for lifting the light tower using hoists or forklifts.

Parking and Towing

Procedures for safely parking, unhooking, and towing the light tower.

Installation

Steps for installing the light tower in indoor and outdoor environments.

Connecting the Light Tower

Guidelines for connecting the unit to power sources, with precautions.

Operating Instructions

Before Starting

Pre-operation checks, maintenance schedule, and safety checks before starting the engine.

Operating the Light Tower

Step-by-step guide for starting, operating mast, positioning floodlights, and stopping the unit.

Connecting Appliances

Procedures for connecting external devices to the light tower's power output safely.

Setting the Lc1003™ Controller

Configuration of push buttons, LEDs, module display, icons, and navigation menu.

Periodic Maintenance

Maintenance Schedule

Detailed schedule for engine, alternator, and light tower maintenance tasks.

Preventing Low Loads

Risks of low load operation and best practices to prevent engine damage.

Maintenance of the Alternator

Specific maintenance for the alternator, including measuring insulation resistance.

Engine Maintenance Procedures

General instructions for engine maintenance, including oil and filter checks.

Adjustments and Service Procedures

Procedures for battery care, fuel/air filter servicing, valve clearance, and cooling circuits.

Engine Consumable Specifications

Recommended fuel and oil types and specifications for the engine.

Checks and Troubleshooting

Engine Troubleshooting

Guidance for diagnosing and resolving engine-related problems.

Solving Lc1001™ Controller Alarms

Overview and solutions for common alarms indicated by the Lc1001™ controller.

Solving Lc1003™ Controller Alarms

Overview and solutions for common alarms indicated by the Lc1003™ controller.

Options Available for HiLight H5+/H2 Units

Overview of the Mechanical Options

List of available mechanical options such as undercarriage and oil field kit.

Description of the Mechanical Options

Detailed explanation of mechanical options including undercarriage variants.

Overview of the Electrical Options

List of available electrical options such as auto tilt and external power input.

Description of the Electrical Options

Detailed explanation of electrical options like auto tilt, earth pin, and timers.

Storage of the Light Tower

Storage

Procedures for storing the light tower in a dry, frost-free environment to maintain operability.

Preparing for Operation After Storage

Steps for checking and preparing the light tower before resuming operation after a storage period.

Disposal

General

Atlas Copco's policy on minimizing environmental impact and responsible disposal.

Disposal of Materials

Procedures for safely disposing of contaminated substances, fluids, and components.

Technical Specifications of the Light Tower

Technical Specifications of the Engine/Alternator/Unit

Detailed specifications for engine performance, alternator, and unit electrical data.

Critical Bolt Connections

Specifications for critical bolt connections, including dimensions, quality, and torque values.

Average Illumination Versus Distance

Chart illustrating average lux levels at various distances from the light tower.

Floodlight Lux Level

Data on floodlight rotation and inclination angles for optimal light output and coverage.

Dimensions

Diagrams and measurements detailing the light tower's physical dimensions.

Conversion List of SI Units into British Units

A table providing conversion factors between SI and British units.

Data Plate

Explanation of the information typically found on the unit's data plate.

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