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Power Focus 4000
Atlas Copco Power Focus 4000 User Manual
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User guide
Power Focus
Atlas Copco
Industrial Technique
AB
9836 3123
01
Software release W
10
.9 SR3
Edition 1
8.2
2013
-03
2
Table of Contents
Contents
3
Table of Contents
3
1 General Safety Instructions
11
Work Area
11
Electrical Safety
11
Personal Safety
12
Service
13
2 Introduction
15
Revision History
15
Abbreviations
15
3 Introduction to Power Focus
17
Pf 3000/3100/3102
19
Rbu
20
Toolstalk PF
20
Communication
20
Tensor Tools
22
Tool Accessories
23
Hardware Accessories
25
Software Accessories
27
Ats
27
Acta 4000
28
4 Connecting Devices
29
PF Connections
29
Rbu
30
MAC-Address
30
PF Start-Up Instructions
30
Tool Connection and Start-Up
31
Tools with Cable Connection
31
Tensor STB
32
Start-Up Instruction for Open-End Tools
32
Wireless Tools
33
ST GPIO Connection
33
ST-Selector Connection
34
Printer
35
Serial Connection
35
Serial RS232 #1
35
Serial RS232 #2
36
Ethernet TCP/IP
36
Digital Inputs
36
Digital Outputs (Relays)
37
VDC Output
38
I/O Bus
38
Remote Start Connector
39
Main Power Connector
40
5 PF User Interface
41
PF Graph
41
Front Panel
41
Display
43
Programming PF Graph
44
PF Compact
49
Front Panel
49
Display
50
Indicator Lights
51
Keypad
52
6 Getting Started with Toolstalk PF
55
Installing Toolstalk PF
55
Toolstalk Overview
56
Menu List
56
Selection Panel
59
Toolbar
60
PF Map
62
Configuring Toolstalk Settings
63
Communication
63
Application
65
Printout
66
PF List
67
Connecting a PF
68
Ethernet Connection
68
Serial Connection
68
USB Connection
69
To Connect
70
To Disconnect
70
Cordless Tools
70
Storing Programming on File
70
Store PF to File
71
Read PF from File
72
Offline
73
Configuring a Tool Offline
74
7 Pset
75
Create New Pset/Open Pset
76
Autoset
77
Quick Programming
78
Programming Help
79
Programming
80
Control Strategies
84
Tq con
84
Tq Con/Ang Mon
85
Ang Con/Tq Mon
85
Tq Con/Ang con (AND) / (OR)
86
Reverse Ang
87
Rotate Spindle Forward/Reverse
88
Click Wrench
88
Home Position Forward and Reverse
89
Yield Control (Yield)
90
Yield/Tq con (OR)
90
DS con
91
DS Con/Tq Mon
92
Snug Gradient
93
PVT Comp with Snug
94
Tightening Strategies
95
One Stage
96
Two Stage
96
Quick Step
97
Ergo Ramp
98
Additional Control Options
98
Rehit Detection
99
Programming
99
Current Monitoring
100
PVT Selftap
101
PVT Monitoring
102
PVT Compensate
104
Options
105
Gradient Monitoring
106
Yield Control
107
Post View Torque
109
Pset Setup
110
Statistic Programming
112
Running a Pset
112
8 Multistage
113
Create New Multistage/Open Multistage
114
9 Job
117
Job Concepts
117
Job Configuration
119
Creating a Job Group
119
Creating a New Job
120
Select Job
122
Functions in the Job Monitor
124
Unlock the Tool
125
10 Controller
126
Information
126
Configuration
128
Network
130
Cell and Net Configuration
132
COM Ports
136
Display
137
Memory
138
Accessibility
141
11 Tool
143
Tool Information
143
Tool Configuration
145
Tool Start and Accessory Bus
145
Sound and Buzzer
147
Tool Function Buttons
149
Blue LED
151
Tool Illuminator and Lights
152
Radio and Connection
153
Tool Diagnostic
154
Sensor Tracking
155
Transducer Calibration
155
Tool Maintenance
157
Calibration and Service
158
Open-End Tuning
158
Wear Indicator
160
Acta
160
Motor Tuning
161
Disconnect Tool
162
Hot Swap
164
Tool Lock Functionality
164
Locking of Tools from an External Source in Time Critical Applications
164
Intentional Locking of Tools
165
Definition of a Locked Tool
165
Tool Locking Event Codes
165
12 Accessories
167
Digital I/O
167
I/O Bus
170
Tool Bus
175
Printer
178
13 Sync
181
Sync Prerequisites and Limitations
182
Hardware Configuration
183
Sync Configuration
184
Sync Members Configuration
184
Sync Reference Configuration
185
Troubleshooting
187
14 Identifier
189
Identifier Concepts
189
Identifier Prerequisites and Details
190
Configuration of Identifier Functions
192
Configuring Identifiers
193
Configuring a Work Order
195
Configuring Result Parts
196
Additional Identifier Functions
197
15 Fieldbus
199
General Setup
200
Parameters in General Setup
201
View Fieldbus Information
203
From PF Setup and to PF Setup
204
Fieldbus Modes
205
Storing Fieldbus Configuration
206
Disable Fieldbus Carried Signals
206
Fieldbus Data Format
207
Bitmap Select (Endian Mode)
207
Fieldbus Data Types
207
Fieldbus Selector Configuration
212
Select Pset from Fieldbus and Set Batch Size
213
Fieldbus Information
214
Profibus-DP
214
Devicenet
218
Interbus/Interbus2Mb
223
Modbusplus
227
Ethernet/Ip
231
Modbus/Tcp
233
Controlnet
234
Profinet
236
FL-Net
238
15.8.10 CC-Link
239
16 Logic Configurator
245
Process Description (an Example)
246
Logic Operators and Function Blocks
247
Logic Gates
247
Function Blocks
248
Logic Configurator Setup
251
Simulation
256
17 Monitors
259
Result Monitor
260
Job Monitor
262
Operator Monitor
263
Picture Monitor
266
Identifier Monitor
267
Get All Results
268
18 Trace
271
The Trace Window
271
19 Statistics
275
Statistic Alarm
276
Trend Deviation Alarm
277
Calculation of UCL and LCL
277
Calculation of Mean Values
277
Calculation Formulas
278
Constants for Calculation of SPC Variables
280
20 Quick Reference Guide
281
Tq con
282
One Stage
282
Two Stage
283
Quick Step
284
Ergo Ramp
285
Tq Con/Ang Mon
286
One Stage
286
Two Stage
287
Quick Step
288
Ergo Ramp
289
Tq Con/Ang con (AND) and Tq Con/Ang con (OR)
290
One Stage
290
Two Stage
291
Quick Step
292
Ergo Ramp
293
Ang Con/Tq Mon
294
One Stage
294
Two Stage
295
Quick Step
296
Ergo Ramp
297
Reverse Ang
298
Rotate Spindle Forward and Rotate Spindle Reverse
299
Home Position Forward and Reverse
300
DS con
301
One Stage
301
Two Stage
301
Quick Step
302
Ergo Ramp
303
Snug Gradient
304
One Stage
304
Two Stage
305
Quick Step
306
21 Digital I/O and Fieldbus Items
307
Digital Output (Relay) and Fieldbus Items from PF
307
Digital Input and Fieldbus Items to PF
328
22 Parameter List
341
Pset
341
Programming
341
Programming
346
Pset Setup
350
Statistic Programming
350
Multistage
353
Setup
353
Multistage Programming
354
Job
356
Setup
356
Programming
357
Controller
360
Information
360
Configuration
361
Network
362
COM Ports
364
Display
364
Memory
365
Accessibility
366
Tool
366
Information
366
Configuration
367
Diagnostic
371
Maintenance
371
Buzzer Configuration
374
Sound Configuration
374
Accessories
375
Digital I/O
375
I/O Bus
376
Tool Bus
377
Printer
377
Sync
377
Programming
377
Identifier
378
Identifier Setup
378
Fieldbus
379
23 Event Codes
383
Event Code List
385
E001-E099 Rundown Failures
386
E100-E199 Event Related Errors
387
E200-E299 User Input Events
398
E300-E399 Statistical Events
401
E400-E499 Communication Events
405
E500-E599 Hardware Events (Tools)
409
E600-E699 Hardware Events
415
E700-E799 Hardware Events
416
E800-E899 Software Events
418
23.1.10 E900-E999 Events MMI
421
24 Index
422
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Atlas Copco Power Focus 4000 Specifications
General
Brand
Atlas Copco
Model
Power Focus 4000
Category
Control Systems
Language
English
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