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Atlas Copco Power Focus 4000 User Manual

Atlas Copco Power Focus 4000
428 pages
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User guide
Power Focus
Atlas Copco Industrial Technique AB
9836 3123 01
Software release W10.9 SR3
Edition 18.2
2013-03

Table of Contents

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Atlas Copco Power Focus 4000 Specifications

General IconGeneral
Input Voltage100-240 VAC
Input Frequency50-60 Hz
Operating Temperature0 to 45 °C
Storage Temperature-20 to 70 °C
Communication InterfaceEthernet, RS-232
CommunicationEthernet
Fieldbus protocolsPROFIBUS
Tightening methodsTorque, Angle, Torque & Angle, Yield
I/ODigital and analog I/O

Summary

General Safety Instructions

Electrical safety

Procedures and precautions for safe electrical connections and handling of equipment.

Personal safety

Recommendations for operator alertness, attire, and safe tool operation.

Service

Instructions for servicing by qualified personnel using original replacement parts.

Connecting Devices

PF connections

Description of connections on the PF backplane and start-up process.

Tool connection and start-up

Procedures for connecting and starting up tools with cable connections.

Getting Started with ToolsTalk PF

Installing ToolsTalk PF

Step-by-step guide for installing the ToolsTalk PF application on a PC.

Configuring ToolsTalk Settings

Guide to configuring communication, application, printout, and PF list settings.

Connecting a PF

Instructions for establishing Ethernet, Serial, and USB connections to a PF unit.

Ethernet connection

Steps for setting up IP addresses for Ethernet connections in PF and ToolsTalk.

Serial connection

Guidelines for establishing serial connections, including baud rate settings.

USB connection

Procedures for installing FTDI VCP drivers and connecting via USB.

Pset

Create new Pset/Open Pset

Instructions for creating or opening a Pset configuration window in PF Map.

Autoset

Using the Autoset function to adapt programming to joint characteristics automatically.

Quick programming

Method for quickly configuring a Pset for immediate use.

Control strategies

Overview of various control strategies for tightening processes.

Tq con

Torque control strategy for one and two stage tightenings, stopping at final target.

Tq con/ang mon

Strategy controlling torque and monitoring angle, stopping at final target.

Ang con/tq mon

Strategy controlling angle and monitoring torque, stopping at target angle.

Tq con/ang con (AND) / (OR)

Strategies controlling both torque and angle using AND or OR logic.

Yield control (Yield)

Activation of Yield control for individual joint control in the second stage of tightening.

Yield/Tq con (OR)

Strategy combining Yield control with torque control using OR logic.

DS con

Function controlling torque based on measurement and monitoring angle for two-stage tightenings.

DS con/tq mon

Function controlling torque and monitoring angle for two-stage tightenings.

Snug gradient

Strategy that runs target angle from observed Snug point, controlling angle and monitoring torque.

PVT comp with snug

Strategy for PVT compensation using Snug gradient method to calculate torque compensate value.

Programming +

Applications for additional Pset functionality, including current monitoring and PVT options.

PVT selftap

Settings for PVT selftap to ensure tightening achieves right characteristics when torque peak occurs.

PVT monitoring

Using an acceptance window for torque prior to Rundown complete to pass as correct tightening.

PVT compensate

Function to compensate for prevailing torque during rundown phase using PVT compensation value.

Yield control

Activation of Yield control for individual joint control at the second stage of tightening.

Running a Pset

How to run or activate a Pset in the Selection panel or via a configured Pset control source.

Multistage

Create new Multistage/Open Multistage

Steps to create or open a Multistage configuration window in PF Map.

Job

Job configuration

Procedures for creating a Job group, including Job reference and Job client setup.

Creating a new Job

Process for creating a new Job, including selecting Psets and Multistages.

Select Job

Options for selecting or aborting a Job, including Cell Job selection from Job reference.

Controller

Cell and Net configuration

Configuration of Cell and Net concepts for extended networking possibilities.

Tool

Tool configuration

Configuration options for tools, including start settings, sound, buttons, LEDs, and radio connection.

Tool diagnostic

Tools for diagnosing tool issues, including sensor tracking, peripherals, and wireless connection.

Transducer calibration

Process of checking transducer and electronics, and table showing limits for different tool types.

Tool maintenance

Submenus for tool maintenance, including calibration, service, open-end tuning, and wear indicator.

Tool lock functionality

Locking tools via internal state or external sources to prevent unintended usage.

Accessories

Digital I/O

Configuring and diagnosing digital inputs and outputs, and connecting external devices.

Sync

Sync configuration

Configurations made in Network, Tool, and Sync windows to set up a Sync group.

Sync reference configuration

Steps to connect the Sync reference and configure its network settings and Sync group list.

Identifier

Configuration of identifier functions

Settings for identifiers, result parts, and work orders, including identifier monitor functions.

Configuring identifiers

Procedure to set identifiers, including type setup, input source, and length configuration.

Fieldbus

General setup

Selecting the Fieldbus type and resetting parameters to default.

Select Pset from fieldbus and set batch size

Setting batch size and selecting Pset from fieldbus when C200 Pset is set to Fieldbus selector.

Logic Configurator

Logic Configurator setup

Steps to program the Logic Configurator by opening a Configurator sheet and setting inputs.

Monitors

Result Monitor

Presentation of latest tightening results from Power Focus and used Pset, including charts.

Trace

Statistics

Digital I/O and Fieldbus Items

Digital output (relay) and fieldbus items from PF

Description of possible items for data menu selection when configuring Power Focus for fieldbus.

Digital input and fieldbus items to PF

Description of items that can be selected when data to Power Focus is configured.

Parameter List

Pset

Listing of Power Focus parameters related to Pset configuration, including programming and statistics.

Programming

Detailed list of parameters for P100 Control Strategy and other programming settings.

Programming +

Parameters for additional Pset functionality like PVT monitoring and gradient settings.

Pset setup

Parameters related to viewing, creating, copying, and deleting Psets, including comments.

Multistage

Parameters for configuring Multistage settings, including stage list and batch count.

Job

Parameters related to Job configuration, including setup, programming, and job list details.

Controller

Controller parameters including information, configuration, network, COM ports, display, memory, and accessibility.

Configuration

Settings for select source, lockout, batch settings, and OE positioning type.

Network

Network configuration parameters, including IP address, subnet mask, and cell settings.

Tool

Tool parameters that are visible depending on the connected tool type.

Diagnostic

Diagnostic functions for tools, including sensor tracking, trigger, and motor temperature.

Maintenance

Tool maintenance parameters, including calibration and service information.

Sync

Sync programming options, including group list, tightening strategy, and loosening strategy.

Programming

Sync programming options available only when PF is a Sync reference.

Identifier

Identifier setup parameters, including input source and significant positions.

Fieldbus

Fieldbus type parameter and data length settings for PF to PLC communication.

Event codes

Event code list

Comprehensive list of event codes, their descriptions, and procedures for acknowledgment and resolution.

E500-E599 Hardware events (tools)

Event codes related to hardware issues with tools, such as overheating or battery failure.

E600-E699 Hardware events

Event codes related to hardware issues with the controller or drive system.

E800-E899 Software events

Event codes related to software issues, such as RBU incompatibility or configuration errors.

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