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Atlas Copco Power Focus 600 User Manual

Atlas Copco Power Focus 600
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Power Focus 600
Printed Matter No. 9836 4954 01
Valid for Version No. 1.6
Issue No. 2014-03
2017-10-02
User Guide
WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

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Atlas Copco Power Focus 600 Specifications

General IconGeneral
BrandAtlas Copco
ModelPower Focus 600
CategoryController
LanguageEnglish

Summary

Overview

Safety and Operating Instructions

Essential safety guidelines and operational procedures for user protection.

Included Images and Screenshots

Notes on the use of interface screenshots as examples in the manual.

System Architecture

Overview of the system's structure and components.

IAM (Intelligent Application Module)

Details the Intelligent Application Module, its contents, and location.

Accessories

QIF Accessories

Discusses QIF accessories and the benefits of serial bus connectivity.

I/O Expander, Sealed

Describes the sealed I/O Expander for demanding environments.

Socket Selector

A socket tray with LEDs to guide users through sequences.

Operator Panel

An external device for general purpose lamps and switches.

Stacklight

A flexible light and switch device for interface with controllers.

Scanner

Devices used to automate assembly and selection of tightening programs.

Tool Information

Software Information

Information for service personnel regarding installed controller software.

Version

The unique version number of the software currently activated.

Hardware Information

Controller Boards

Details about auxiliary, base, connector, IT, and TPLC boards.

Introduction

Power Focus User Interface

Overview of the controller interface and its functionalities.

Front Panel Components

Details the display, special keys, navigation keys, and keypad on the front panel.

Display and Keypad Operations

Display Structure

Explains the header, content, and footer areas of the controller display.

Keypad Functionality

Details the function of each button on the controller's keypad.

Web Interface

Accessing the Web Interface

How to configure and program the controller via a web browser.

Navigation

Menu Overview

Lists the eight main menus for configuration, administration, and maintenance.

Tightening Menu

Details how to set up and configure tightening programs (Psets).

Batch Menu

Describes how to set up and configure batch sequences.

Controller Menus

Tool Menu

Access information, calibrate, and maintain the connected tool.

Controller Menu

Administer software, view hardware, and manage configurations.

Accessories Menu

Configure internal I/Os and external accessories like scanners.

Reports Menu

Access tightening results, events, and NOK ratios.

Settings Menu

Configure network, PIN, language, date, time, and units.

Help Menu

Provides useful help sections and information on controller functions.

Setup

Instructions for mounting and connecting the Power Focus 600 controller.

Network Settings

Accessing the Controller on LAN

Steps to connect and configure the controller on a Local Area Network.

Accessing the Controller from a Connected PC

How to connect directly to the controller from a PC via Ethernet.

Preferences

Language

Selection of supported languages for the controller interface.

Torque Units

How to set and recalculate torque values in different units.

Date and Time

Setting the system date and time for accurate event logging.

Result Settings

Trace Configuration

How to activate trace functionality to monitor tightening behavior.

PIN Settings

Turn On or Off the PIN

Procedures for enabling, disabling, and setting a PIN for controller security.

Accessing the Controller When Locked by PIN

How to gain access to the controller when the PIN lock is active.

Required Hardware

Connecting Accessories

Emergency Stop

Configuring Emergency Stop

Details the pin configuration for the external Emergency Stop interface.

Resetting Emergency Stop

Instructions on how to reset an activated emergency stop function.

System Functionality

Tightening

Describes the four fundamental stages of the tightening process.

Batch

Explains the use of batch sequences for performing multiple tightenings.

Batch Sequence Settings

Parameters

Covers parameters like Free order for batch sequence configuration.

Batch Settings

Parameter

Defines essential parameters like Pset, Batch size, and Socket for batch setup.

Scanner

Batch > Sources > Scanner Configuration

Configuration steps for using a scanner with batch sequences.

Configuring Significant Positions

Configuring Significant Positions to Read in Barcode String

Method for selecting barcode characters to match pre-defined strings.

Connecting the Scanner

Configuring the Scanner

Export/Import Functionality

Export/Import from PC or Controller

User prompts and requirements for exporting/importing data and configurations.

Exported File Formats

Details the structure and format of exported zip archives and CSV files.

Motor Tuning

Starting the Motor Tuning

Step-by-step guide to perform motor tuning for tool optimization.

Calibration

Preparing the Calibration

How to set up the tool and controller for accurate calibration.

Calibrating the Tool

Equation for Calibration Value

The formula used to calculate the new tool calibration value.

Setting the Tool Calibration Alarm

How to configure an alarm for the next scheduled calibration.

Controller Software Update

Software Update Methods

Software Update from USB

Installing software updates using a USB flash drive.

Software Update from Web Interface

Installing software updates via the controller's web interface.

Controller Software Activation

Reports

Results

Stored information on tightening status, date, time, and torque.

Events

Stored information on event occurrence, ID, description, and severity.

NOK Ratio

Lists Psets with the highest ratio of non-conforming tightenings.

Tightening Setup

Thread Direction

Soft Start

Torque Max

Rehit Detection

Rehit Detection – Early

Terminates tightening immediately upon detecting a rehit.

Rehit Detection – Complete

Completes all stages before marking a rehit to ensure full tightening.

Selftap

Rundown Torque Limits

Rundown Angle Limits

From Trigger

From Torque

Rundown Complete

Tightening Strategies

TurboTight

Fast, ergonomic tightening using the tool's maximum speed.

Quick Step

Reduces preload scatter via an initial step with specific torque and speed.

Two Step

Adds a pause between steps to counteract short-term relaxation effects.

Three Step

Tightens, loosens, then retightens to address relaxation and scatter.

Rotate

Primarily for testing; rotates the socket in free air at specified angle and speed.

Target Torque Limits

Target Angle Limits

Torque Compensation

Soft Stop

Common Procedures

Setting Up a Basic Tightening

Tutorial on activating a Pset and setting the target torque for a tightening.

Activating the Pset

How to select and activate a configured tightening program (Pset).

Editing Tightening Program Name

Renaming a tightening program (Pset) for better identification.

Advanced Tightening Setup

Configuring various behaviors to fine-tune tightening performance.

Batch Sequence Setup

Guide to setting up batch sequences using scanners and socket selectors.

Tool Calibration

Setting Up the Tool Torque Transducer

How to connect and configure a torque reference transducer for calibration.

Selecting Tightening Program

Choosing an appropriate Pset for performing tool calibration.

Adjust the Tool's Calibration Value

Calculating and storing the new calibration value to correct tool readings.

Accessories Setup

Digital Input Connector

Digital Output Connector

Controller Connections

Connections – Front

Identifies connections and switches on the front of the controller.

Connections – Underside

Identifies connections on the underside of the controller.

Input Signals

Output Signals

Parameter Descriptions

Event Codes and Troubleshooting

Event Codes Overview

Lists event codes, their types, names, descriptions, and recommended procedures.

Troubleshooting Guide

Provides guidance for diagnosing and resolving common system issues.

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