ATV 250 - Chapter I General Description

Content
Content ...............................................................................................................................................I
Chapter I General description..............................................................................................................1
Section 1 Description ..........................................................................................................................1
Section 2 Special tools, instruments & meters ....................................................................................2
(I) Special tools ........................................................................................................................2
(II) Instruments & tools ...........................................................................................................3
Section 3 Identification code, label of model and engine No. .............................................................4
Section 4 Points for attention in maintenance.....................................................................................4
Section 5 Specification ........................................................................................................................8
I. How to use conversion table of unit ....................................................................................8
(1)How to use conversion table...............................................................................................8
(2)Definition of unit .................................................................................................................8
II. Basic specification...............................................................................................................9
III. ATV body ...........................................................................................................................10
IV. Electric system ...................................................................................................................11
V. Maintenance specification of engine ..................................................................................13
Section 6 Wiring diagram of ATV........................................................................................................16
(I) Technical explanation and requirement, details of relative component. ..............................16
(II) Wiring diagram(1) ...............................................................................................................18
(III) Wiring diagram(2) ............................................................................................................. 19
(IV) Wiring diagram(3) .............................................................................................................20
Section 7 Requirements for torque of fastener ....................................................................................21
(1)ATV body ............................................................................................................................21
(2) Engine.................................................................................................................................23
(3) General torque specification ...............................................................................................25
Section 8 Lubrication ..........................................................................................................................26
(1)Lubrication oil way ..............................................................................................................26
(2) Lubrication diagram ............................................................................................................27
Section 9 Lubrication point and type of lubricants .............................................................................29
(1) Lubrication point and type of lubricants(ATV body).........................................................29
(2) Lubrication point and type of lubricants(Engine)...............................................................30
Chapter II Maintenance and adjustment of vehicle ............................................................................31
Section 1 Periodic maintenance/ lubrication .......................................................................................31
Section 2 Disassembly and assembly of cushion, fender and fuel tank..............................................32
(I) Cushion ...............................................................................................................................32
(II) Rear fender .........................................................................................................................33
(III) Fuel tank ...........................................................................................................................35
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