Baoli CPCD 80 - Essentials of Servicing

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2. Essentials of servicing
(1) Some critical components must be replaced according to demands periodically.
Use genuine parts only.
(2) Use the same model oil only when replacing or adding.
(3) If any damage or fault is found, stop the truck and report the condition to the
manager. Do not operate the truck until it has been repaired completely.
Periodic service and maintenance must be done according to the following list after
using the forklift truck.
No.
Item
Contents
Period (hrs.)
Remark
1
Bearing, steering wheel
Replace grease
1000
2
Bearing, drive wheel
Replace grease
1000
3
Steering link lever
Replace grease
1000
4
Parking brake lever
Add grease
200
5
Pin, foot brake
Add grease
200
6
Drive axle body
Replace gear oil
2400
7
Braking oil
Add
Whenever
necessary
8
Pin, tilting cylinder
Add lubricating grease
400
9
King pin, knuckle
Replace grease
1000
10
Hydraulic tank and filter
Clean
1000
11
Hydraulic oil
Replace
1000
12
Lift chain
Replace
3000
If damaged,
replace it.
13
H. P. hose
Replace
3000
14
Switch, hydraulic motor
Clean photoelectric
coupler
200
15
Brush, traction motor
Check
1000
16
Brush, hydraulic motor
Check
1000
17
Brush, steering motor
Check
1000
Notice:
When serving and checking the truck, do not use the mast or the load
backrest instead of a ladder, these actions will lead to a dangerous condition
unexpectedly.9. Periodic servicing