Ⅰ. About the forklift truck..........…….………………………................................1
1. External view and specification……………………………………………………1
2. Characteristic of forklift truck………………………………………………………3
Ⅱ. Safety instruction and operation of forklift truck………………………5
1. Handling a new forklift truck………………………………………………………5
2. Inspection before operation………………………………………………………5
3. Start and stop of the engine………………………………...................................6
4. Shipping, loading and unloading, slinging and towing of forklift truck…………7
5. Parking and storing…. . ……………………………………………………………8
6. Information of safety operation…. …………………………...... ………………10
7. Operation device and meter………………………………………………………16
8. Caution plate……………………………………………………..........................18
Ⅲ. Periodic inspection and servicing…………………………………………23
1. General rules on inspection and maintenance…………………………………23
2. Essentials of servicing..............…………………………..............................24
3. Recommended oil...........................……………………............................25
4. Lubrication system..................................………………………..................25
5. Routine check before daily operation...........……………............................27
6. Precautions of cooling system……………………………………………………27
7. Notes during brake-in...........................…………………….............................27
Ⅳ. Construction, principle, adjustment and maintenance of forklift truck…28
1. Power system………………………………………………………………………..28
1.1 General description…………………………………………………………….28
1.2 Engine disposition………………………………………………………………..29
1.3 Inspection and adjustment of engine…………………………………………..31
1.4 Fuel system……………………………………………………………………..31
1.5 Coolant system…………………………………………………………………..33
1.6 Check and adjustment………………………………………………………….33
1.7 Precautions of cooling system…………………………………………………..38
2. Drive unit……………………………………………………………………………39
2.1 General description…………………………………………………………….39
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