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Beckhoff EL1918 User Manual

Beckhoff EL1918
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Operation
EL1918 and EL1918-220046 Version: 2.0.0
NOTE
Execution time of the logic function
The execution time of the logic program - with identical logic program - will typically be longer compared to
the EL6910, since the safe I/O signals must be processed additionally. This also has a corresponding effect
on the processing of the I/O signals, since with increasing project size these can only be evaluated with a
lower frequency.
Process image size max. 1486byte per data direction
(maximum memory size 0x1E00 for 3 buffers, ie with the same size of
input and output process data, a maximum size of 1280 bytes per data
direction is possible. Only straight start addresses are possible, so fill
bytes must be taken into account)
TwinSAFE connections 128 max.
(up to 255 CRCs in total; 1 CRC is required for a TwinSAFE connection
with 1 or 2 byte safe data.)
Safe data per TwinSAFE
connection
maximum 126byte (telegram length 255byte)
TwinSAFE blocks maximum 512 (when using ESTOP function blocks with complete input
and output mapping, other function blocks can lead to a smaller
maximum number)
TwinSAFE groups 128 max.
TwinSAFE user 40 max.
Standard PLC inputs dynamic (memory-dependent), max. 1484byte
Standard PLC outputs dynamic (memory-dependent), max. 1484byte
NOTE
Project development
TwinCAT 3.1 Build 4022.25 or newer is required to use the internal logic functions. If the EL1918 is used as
TwinSAFE slave with the default project, at least an EL6910, EK1960 or newer logic component is required
as TwinSAFE master.
5.4 TwinSAFE reaction times
The TwinSAFE terminals form a modular safety system that exchanges safety-oriented data via the Safety-
over-EtherCAT protocol. This chapter is intended to help you determine the system's reaction time from the
change of signal at the sensor to the reaction at the actuator.
Typical reaction time
The typical reaction time is the time that is required to transmit information from the sensor to the actuator, if
the overall system is working without error in normal operation.
Fig.27: Typical reaction time

Table of Contents

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Beckhoff EL1918 Specifications

General IconGeneral
Product NameEL1918
Relative Humidity95 %, no condensation
Protection ClassIP20
Input Voltage24 V DC
Electrical Isolation500 V
Storage Temperature-25°C to +85°C

Summary

Notes on the documentation

Disclaimer

Product revision, use case, and liability disclaimers.

Trademarks

Lists registered and licensed trademarks of Beckhoff Automation GmbH.

Patents

Details patent rights protecting EtherCAT technology.

Limitation of liability

Defines liability limits for product configurations and prohibited modifications.

Copyright

States copyright and prohibits unauthorized distribution.

Documentation issue status

Details version history and document changes.

Version history of the TwinSAFE product

Lists software/hardware versions and change descriptions.

References

Lists relevant documents and standards for further information.

Staff qualification

Specifies required qualifications for personnel working with the product.

Safety and instruction

Guidance on reading safety instructions and observing warnings.

Explanation of symbols

Explains symbols for arrangement and warning notices.

Beckhoff Support and Service

Contact information and resources for technical support and services.

For your safety

Duty of care

Outlines operator responsibilities and requirements for safe operation.

Safety image signs

Describes safety pictograms on products and their importance.

General safety instructions

Essential safety instructions for handling the product.

Before operation

Safety guidelines to follow before operating the TwinSAFE component.

In operation

Safety considerations during TwinSAFE component operation.

After operation

Safety procedures to follow after operation.

System description

The Beckhoff EtherCAT Terminal system

Describes the EtherCAT Terminal system for sensor/actuator connection.

EtherCAT Bus Coupler

Mechanical and connection details for the EtherCAT Bus Coupler.

EtherCAT Terminals

Mechanical and connection details for EtherCAT Terminals.

E-bus

Explains the E-bus as the data path within a terminal strip.

Power contacts

Describes how operating voltage is passed via power contacts.

TwinSAFE

Introduction to the TwinSAFE system for safety solutions.

The I/O construction kit is extended safely

How TwinSAFE components enhance the I/O construction kit for safety.

Safety concept

Details TwinSAFE safety technology, I/O, and protocols.

The fail-safe principle (Fail Stop)

Fail-safe principle: system failure must not cause danger.

Product description

EL1918 and EL1918-2200

Product description for the EL1918 and EL1918-2200 TwinSAFE Terminal.

Intended use

Specifies approved purposes and applications for TwinSAFE components.

Note on approval according to EN 81-20, EN 81-22 and EN 81-50

Approvals and conditions for specific standards like EN 81.

Technical data

Detailed technical specifications and parameters for the product.

Safety parameters

Key safety parameters: lifetime, PFD, performance level.

Safe input

Implementation of safe inputs and clock outputs.

Characteristic curve of the inputs

Characteristic curve for input signals per EN 61131-2.

Dimensions

Physical dimensions of the EL1918 terminal.

Operation

Environmental conditions

Required environmental conditions for operation, storage, and transport.

Installation

Instructions and safety for installing TwinSAFE components.

Safety instructions

Read safety instructions before installation and commissioning.

Transport / storage

Guidance on proper transport and storage of TwinSAFE components.

Mechanical installation

Process of physically installing components on a mounting rail.

Instructions for ESD protection

Essential instructions for protecting components from electrostatic discharge.

Control cabinet / terminal box

Requirements for installing terminals in cabinets or boxes.

Installation position and minimum distances

Correct installation position and necessary clearance distances.

Temperature measurement

Temperature measurement and overheating considerations.

Notes on the arrangement of TwinSAFE components

Thermal notes on favorable/unfavorable terminal arrangements.

Installation on mounting rails

Detailed instructions for mounting components on a 35 mm DIN rail.

Disassembly

Procedure for safely removing terminals from the mounting rail.

Electrical installation

Electrical connections within the Bus Terminal block.

Connections within a Bus Terminal block

Automatic electrical connections via spring/power contacts.

PE power contact

Function and safety precautions for the PE power contact.

Overvoltage protection

Need for surge filters for voltage supply protection.

HD housing wiring

Connection of cables to terminal points.

Connection

Diagram and table for connecting the EL1918 terminal.

Configurable inputs

How inputs 1-8 can be configured for different contact types.

Signal cables

Guidelines for routing signal cables away from interference sources.

Configuration of the terminal in TwinCAT

Process of configuring the terminal using TwinCAT software.

Inserting a Bus Coupler

Instructions for inserting a Bus Coupler in TwinCAT.

Inserting a Bus Terminal

Instructions for inserting a Bus Terminal in TwinCAT.

Adding an EL1918

How to add the EL1918 terminal in TwinCAT EtherCAT config.

Address settings on TwinSAFE terminals with 1023 possible addresses

Setting terminal addresses using DIP switches.

Alias devices

Creation and use of alias devices for I/O configuration.

EL1918 parameters in TwinCAT

Parameterizing EL1918 in TwinCAT: linking and safety parameters.

Process image of the EL1918

Description of the EL1918 process image data.

EL1918: using the integrated TwinSAFE Logic functions

Using EL1918 for integrated TwinSAFE logic functions.

Project design limits of EL1918

Maximum project design size limits for EL1918.

TwinSAFE reaction times

Determining system reaction time from sensor to actuator.

Diagnosis

Information on diagnosing the TwinSAFE components.

Status LEDs

Description of status LEDs for the EL1918 terminal.

Diagnostic LEDs

Explanation of diagnostic LEDs and their codes.

Flash code display

Description of LED flash code displays.

Diagnosis History

How diagnostic messages are saved and read.

Diag History tab

Viewing and customizing diagnostic history settings.

Maintenance

Information on maintenance and cleaning of TwinSAFE components.

Service life

Designed service life and identification of TwinSAFE terminals.

Maintenance and cleaning

Cleaning by the manufacturer only

Manufacturer-only cleaning instructions for TwinSAFE components.

Decommissioning

Disposal

Guidelines for correct disposal of the TwinSAFE component.

Returning to the vendor

Procedure to return used devices to the vendor for disposal.

Appendix

Volatility

Information on volatile/non-volatile components and data retention.

Focus of certificates

Information on EC type examination certificates for TwinSAFE components.

Certificates

Details EC Declaration of Conformity and relevant directives/standards.

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