Benelli Pepe - User Manual

OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE

Summary

The Manual

Signs for Proper Riding

Peoples Safety Warning

Failure to fully comply with these prescriptions may seriously jeopardize people's safety.

Protection of the Environment

Provides indications on how to behave in order that using the vehicle should not harm the environment.

Wholeness of the Vehicle Warning

Failure to fully comply with these prescriptions may result in serious damage to the vehicle and, in some cases, void the warranty.

General Information

Driving Licence

Driver's license required for circulation.

Identity Paper

Personal identification document required for circulation.

Insurance Certificate

Proof of insurance required for circulation.

Vehicle Identification

Frame Number

Unique identification number stamped on the vehicle frame.

Engine Number

Unique identification number stamped on the engine.

Familiarizing with the Vehicle

Location of Main Components, Right Side

Identification of main components on the right side of the scooter.

Main Component Location Left Side

Identification of main components on the left side of the scooter.

Handlebar Controls

Left Handlebar Controls

Controls on the left side of the handlebars.

Right Handlebar Controls

Controls on the right side of the handlebars.

Instrument Panel

Ignition Switch;Steering Lock

STEERING: Locked

State where steering is locked and ignition disabled.

OFF

Ignition off state, steering unlocked.

ON

Ignition on state, lights enabled.

OPEN

Saddle unlocked state.

Steering Lock

To lock the steering:

Steps to lock the steering mechanism.

To unlock the steering

Steps to unlock the steering mechanism.

Turn Indicator Switch

LEFT TURN: Flip the switch to the left.

Activating the left turn indicator.

RIGHT TURN: Flip the switch to the right.

Activating the right turn indicator.

Refuelling

While refuelling, stop the fuel from coming into contact with the hot engine surfaces...

Precautions during refuelling to avoid fire hazards.

Prevent the fuel from coming into contact with the eyes or the skin.

Safety advice regarding fuel contact with skin and eyes.

Refuelling

1 Insert the ignition lock key in the saddle lock and turn it anticlockwise.

Step 1: Insert and turn ignition key in saddle lock.

2 Lift the saddle.

Step 2: Lift the vehicle's saddle.

3 Remove the fillercap (1) and lurn it anticlockwise.

Step 3: Remove fuel filler cap.

4 Refuel.

Step 4: Perform the refuelling process.

5 Refit fillercap (1) making sure it is well closed.

Step 5: Refit fuel filler cap securely.

6 Close the saddle with the hand.

Step 6: Close the vehicle's saddle.

Engine Oil

Engine Oil Level

Explanation of engine oil's function and normal consumption.

Operating the scooter with insufficient oil can damage the engine.

Warning: Insufficient oil can damage the engine.

Recommendation to check engine oil level before every ride.

Recommendation to check engine oil level before every ride.

Level Check

Procedure for checking the engine oil level.

Note

Important note on checking engine oil level when cold.

Engine Oil

Unscrew and take out the measuring tap-dipstick 1 (fig. 2).

Step: Unscrew and remove the oil dipstick.

Screw the tap-dipstick 1 completely in its tube 2.

Step: Reinsert the oil dipstick completely.

Remove the tap-dipstick 1 again and read the level the oil reaches on the dipstick.

Step: Remove dipstick again to read oil level.

Oil Top Up

Procedure for topping up engine oil.

Important: Do not exceed the maximum oil level when topping up.

Important: Do not exceed the maximum oil level when topping up.

Engine Oil and Filter Replacement

Warning: Riding with low;bad oil causes wear and damage.

Warning: Riding with low/bad oil causes wear and damage.

Catalytic Muffler

The catalytic muffler reaches high temperatures.

Warning about the high temperature of the catalytic muffler.

Avoid parking the vehicle near inflammables.

Safety: Do not park near flammable materials.

Never use leaded gasoline as it will cause the catalyst poisoning making it inefficient.

Warning: Never use leaded gasoline, it damages the catalyst.

Tyres

Only fit tyres of the size prescribed by the Manufacturer.

Requirement to use manufacturer-specified tyre sizes.

Warning: Non-compliance with tyre rules leads to severe sanctions.

Warning: Non-compliance with tyre rules leads to severe sanctions.

The recommended inflating pressures (cold lyres) are:

Recommended tyre inflation pressures (cold).

Replace the tyres when the tread depth is less than 2 mm.

Tyre replacement criteria: tread depth below 2 mm.

Immediately replace any damaged tyre.

Action for damaged tyres: immediate replacement.

Helmet Compartment

The helmet compartment is located under the saddle.

Location of the helmet compartment: under the saddle.

Antitheft Hook-Bag Holder

Never use the antitheft hook to tow or lift the scooter.

Warning: Do not use antitheft hook for towing or lifting.

Do not hang bulky bags lo the hook that could interfere with the scooter driving operations.

Warning: Avoid bulky bags that may impede driving.

Operation

Running-in and Preliminary Checks

Running-in

Recommended running-in procedure for the first 500 km.

Preliminary Checks

Importance and list of preliminary checks before riding.

Fuel and lubricants: Check the fuel, mixer oil, transmission oil and brake fluid levels.

Check levels of fuel, oil, and brake fluid.

Preliminary Checks

Stands: Check that the springs keep the stands in home (horizontal) position.

Check centre and side stand springs and position.

Brakes: Check the wear of the linings, the operation of the levers and the level of the fluid in the reservoir.

Check brake linings, levers, and fluid level.

Lights: Replace any burnt-out bulbs. Check the operation and orientation of the headlight, rear lights and turn indicators.

Check and replace bulbs for all lights and indicators.

Fastenings: Check the fastening of all main components and in particular of the wheel and suspension nuts.

Check tightness of main component fasteners, especially wheel nuts.

Troubleshooting

The engine does not start

Troubleshooting steps when the engine fails to start.

The engine misfires

Troubleshooting steps for engine misfiring.

The engine loses power and knocks

Troubleshooting steps for loss of engine power and knocking.

The engine smokes

Troubleshooting steps for engine smoking issues.

Braking is poor

Troubleshooting steps for poor braking performance.

Electric Start

Kick-Start

Stopping and Parking the Vehicle

Stopping

Steps to properly stop the scooter.

Parking

Procedure for parking the scooter securely.

Cleaning the Vehicle

Never use solvents.

Warning: Avoid using solvents for cleaning.

Never use high-pressure water jets on: steering lock, carburettor, instrument panel, handlebar switches, brake levers, wheel hubs, silencer exhaust, under the saddle.

Warning: Avoid high-pressure water on specific components.

Carefully carry out a few braking test in an area closed to traffic as the water on the linings temporarily reduces the braking action.

Perform brake tests after washing due to temporary reduced braking.

Prolonged Inactivity

Empty the fuel tank.

Step: Empty the fuel tank before storage.

Lubricate the cylinder-piston assembly by removing the spark plug...

Step: Lubricate cylinder-piston assembly for storage.

Protect the scooter with a dust cover.

Step: Cover the scooter with a dust cover.

Restoring the Vehicle to Normal Operation After Prolonged Inactivity

Check for the presence of spots denoting leakage under the vehicle.

Check for any fluid leaks before recommissioning.

Reinstall the battery after checking its charge.

Reinstall the battery after verifying its charge.

Transporting the Vehicle

Before transporting the scooter in another vehicle, remove all the fuel from the tank and the carburettor.

Empty fuel tank and carburettor before transporting.

During transport, the vehicle must remain in an upright position to prevent leakage of oil and battery electrolyte.

Transport vehicle upright to prevent fluid leakage.

Maintenance

Tables of scheduled maintenance and checks

Reference to tables detailing scheduled maintenance tasks.

WARNING

Warning about risks of improper maintenance and using non-genuine parts.

Maintenance

Maintaining the Vehicle

General rules for performing vehicle maintenance safely.

To avoid serious burns, be sure to previously verify the temperature of the parts to be checked.

Safety: Verify part temperature before checking to avoid burns.

Maintenance

As a rule, ordinary maintenance operations can be carried out by the user with the tools provided as well as with other commonly available tools.

User can perform ordinary maintenance with provided tools.

Tables of scheduled maintenance

NOTE:

Notes on annual checks and repeating intervals from 3,500 Km.

Code:

Legend for maintenance symbols (I, R, T, Dealer).

Throttle

Adjusting the throttle control

Steps to adjust the throttle twist grip travel.

Tuning up

Procedure for adjusting the engine's idle speed.

Shock Absorbers

Rear Shock Absorbers

Role of rear shock absorbers and basic maintenance.

Oleopneumatic Shockabsorber

Explanation of preloading adjustment for shock absorbers.

Preloading Adjustment

Procedure for adjusting the shock absorber spring pre-load.

Battery

Battery

Information on battery electrolyte and safe handling practices.

If the battery electrolyte comes into contact with the skin, immediately rinse with plenty of running water.

Safety: Rinse skin immediately if battery electrolyte contacts it.

The battery gives out explosive gases. Do not keep it near flames, sparks, cigarettes and any other fire or heat sources.

Safety: Battery emits explosive gases; avoid ignition sources.

Battery

Keep Out of Reach of Children.

Safety warning: Keep battery out of reach of children.

Never invert the battery cable connections.

Warning: Do not invert battery cable connections.

Removing the Battery

Steps for safely removing the battery.

Recharging the Battery

During recharging, make sure the area is adequately ventilated and avoid inhaling the fumes from the battery.

Safety: Ensure ventilation during recharging to avoid fumes.

Sparkplug

Spark Plug-Check and Clean

Steps for checking and cleaning the spark plug.

To ensure proper engine operation, the spark plug must be cleaned every 3500 km and replaced every 7000 Km.

Spark plug maintenance intervals: clean every 3500 km, replace every 7000 km.

Adjust the electrodes gap at 0.5 ± 0.6 mm by means or a thickness gauge.

Spark plug electrode gap specification: 0.5 ± 0.6 mm.

Bodywork

The removal;refitting of the plastics must be carried out by a Benelli Dealer or Authorized Workshop.

Warning: Plastic removal/refitting requires dealer/workshop expertise.

Headlight

Adjusting the Headlight Beam

Procedure for adjusting the headlight beam alignment.

Check: Upper beam edge should be approx. 1;10 lower than horizontal axis.

Check: Upper beam edge should be approx. 1/10 lower than horizontal axis.

Replacing the Headlight Bulbs

Perform this operation when the vehicle is stationary and the ignition key is in the OFF position.

Safety: Perform bulb replacement with ignition OFF.

Replace the bulb with another of the same type.

Requirement: Replace bulb with the same type.

Turn Indicators

Replace the bulb with another of the same type.

Requirement: Replace bulb with the same type.

Rearlight Bulbs

Replace the bulb with another of the same type.

Requirement: Replace bulb with the same type.

Cleaning the Air Filter

To avoid the risk of fire or explosion, never use petrol or flammable solvents to clean the cartridge contained in the filter box.

Safety: Do not use flammable solvents to clean the air filter cartridge.

Check and if necessary clean the air filter (fig. 1) every year or 3,500 km.

Air filter check/cleaning interval: yearly or every 3,500 km.

Front Disc Brakes

Have the brake fluid renewed by a Benelli Dealer or Authorized Workshop at least once a year.

Recommendation: Renew brake fluid annually by authorized dealer.

If any brake malfunction is noted, contact a Benelli Dealer or Authorized Workshop without delay.

Action: Contact dealer immediately for any brake malfunction.

The brake fluid is extremely corrosive and can cause irritation through contact with the eyes or the skin.

Warning: Brake fluid is corrosive and causes skin/eye irritation.

When topping up, take care not to spill the brake fluid on the plastic parts as they would be irreparably damaged owing to the high corrosive power of the fluid.

Caution: Avoid spilling brake fluid on plastic parts; it causes irreparable damage.

KEEP OUT OF REACH OF CHILDREN!

Safety warning: Keep brake fluid out of reach of children.

Front Disc Brakes

Check the brake fluid level.

Perform the brake fluid level check.

If the fluid level is lower than prescribed, top up.

Action: Top up fluid if level is below minimum.

A low fluid level may be due to the wear of the brake pads.

Note: Low fluid level may indicate worn brake pads.

Front Disc Brakes

To avoid spilling the brake fluid, do not actuate the brake lever after loosening the screws or removing the cover.

Warning: Do not operate brake lever when refilling to prevent fluid spillage.

Bleeding

Information on bleeding the brake system.

For safety reason, the operation must be performed by a Benelli Dealer or Authorized Workshop.

Safety: Brake bleeding must be performed by authorized personnel.

Checking and Replacing the Brake Pads

The front disc brake pads wear must be checked after the first 500 Km and then every 3500 Km.

Front brake pad wear check intervals: 500 km, then every 3500 km.

If they are 1 mm thick or less, immediately contact a Benelli Dealer or Authorized Workshop to have the brake pads replaced.

Replacement criteria: pads 1mm or less thick require immediate replacement by dealer.

Rear Drum Brake

Adjustment

Procedure for adjusting the rear drum brake lever play.

Checking Shoes Wear

Procedure for checking rear drum brake shoe wear.

If thickness is equal to 1 mm or less, immediately apply to a Benelli Dealer or Authorized Workshop to have it renewed.

Replacement criteria: shoes 1mm or less thick require immediate replacement by dealer.

Checking and Replacing the Fuses

If the electrical equipment of your scooter gives no signs of life when the ignition key is turned, check the fuse condition by inspecting the reed located on top of the fuse.

Troubleshooting: Check fuse if electrical equipment is dead.

Never use fuses having different characteristics from those fitted on the vehicle.

Warning: Use only fuses with identical characteristics.

Transmission Oil

Topping up and renewal

Steps for checking, topping up, and renewing transmission oil.

The oil must be renewed after the first 500 km of running-in.

Transmission oil renewal: after first 500 km running-in.

Used oil can harm the environment. We recommend taking the vehicle to an Authorised Benelli Service Centre for oil changes.

Environmental note: Dispose of used oil responsibly via authorized service centers.

Wheels

Front Wheel - Disassembly

Procedure for disassembling the front wheel.

Take care not to damage the pipes, the disc and brake pads.

Caution: Avoid damaging brake components during disassembly.

Before proceeding with the disassembly operations, carefully check the position of the spacer and of the odometer transmission as to refit them in the original position.

Pre-disassembly check: Note position of spacer and odometer transmission for reassembly.

Front Wheel - Reassembly

On every reassembly, remember to replace the wheel lock nut with another one of the same type that can be found in the Benelli Original Spare Parts.

Recommendation: Use genuine Benelli spare parts for wheel lock nuts.

Tighten the wheel lock nut. Check the tightening torque value by means of a torque wrench (TIGHTENING TORQUES TABLE).

Procedure: Tighten wheel nut to correct torque using torque wrench.

Wheels

Rear Wheel - Disassembly

Steps for disassembling the rear wheel.

Before disassembling the wheel, let the engine and exhaust system cool down to the ambient temperature to avoid possible burns.

Safety: Allow engine/exhaust to cool before rear wheel disassembly.

Rear Wheel - Reassembly

On every reassembly, remember to replace the wheel lock nut with another one of the same type that can be found in the Benelli Original Spare Parts.

Recommendation: Use genuine Benelli spare parts for rear wheel lock nuts.

Tighten the wheel lock nut. Check the tightening torque value by means of a torque wrench (see TIGHTENING TORQUES TABLE).

Procedure: Tighten rear wheel nut to correct torque using torque wrench.

Exhaust System-Disassembly

Before proceeding with disassembly, let the engine and exhaust system cool down to the ambient temperature to avoid possible burns.

Safety: Allow engine/exhaust to cool before disassembly to avoid burns.

Tighten the screws fixing the silencer to the cylinder and to the engine crankcase. Check the tightening torque value by means of a torque wrench (see TIGHTENING TORQUES TABLE).

Procedure: Tighten exhaust screws to correct torque using torque wrench.

Specifications

Weights and Dimensions

Vehicle weight and dimensional data.

Capacities

Fluid capacities for engine oil, transmission oil, and fuel tank.

Engine and Transmission

Engine and transmission technical details.

Rolling Chassis

Specifications for the vehicle's chassis components.

Electrical Equipment

Specifications for the vehicle's electrical components.

Tightening Torques Table

Fork Upper Locking Screw

Torque specification for fork upper locking screw.

Front Wheel Pivot

Torque specification for front wheel pivot.

Wheel Pivot Locking Screw

Torque specification for wheel pivot locking screw.

Front Caliper Fixing Screw

Torque specification for front caliper fixing screw.

Warning Hooter Fixing Screw

Torque specification for warning hooter fixing screw.

Steering Ring

Torque specification for steering ring.

Steering Series Check Nut

Torque specification for steering series check nut.

Handlebar Fixing Screw

Torque specification for handlebar fixing screw.

Engine Mount Fixing Screw

Torque specification for engine mount fixing screw.

Table of Lubricants

PETRONAS SELENIA HI-SCOOTER 4 TECH

Recommended engine oil: PETRONAS SELENIA HI-SCOOTER 4 TECH.

PETRONAS TUTELA TRANSMISSIONS MATRYX MOTO

Recommended transmission oil: PETRONAS TUTELA MATRYX MOTO.

PETRONAS SELENIA FORK 10 W

Recommended front fork oil: PETRONAS SELENIA FORK 10 W.

PETRONAS TUTELA BRAKE FLUIDS TOP 4

Recommended brake fluid: PETRONAS TUTELA TOP 4.

PETRONAS TUTELA PROFESSIONAL POLES PROTECTION GREASE

Recommended grease: PETRONAS TUTELA POLES PROTECTION GREASE.

PETRONAS TUTELA PROFESSIONAL 6 IN 1

Recommended spray lubricant: PETRONAS TUTELA 6 IN 1.

Contact dealers for product availability.

Contact dealers for product availability.

Caution: Use original products for optimal engine performance.

Caution: Use original products for optimal engine performance.

Benelli Pepe Specifications

General

Fuel System	Carburetor
Ignition	CDI
Front Suspension	Telescopic fork
Front Tire	120/70-12
Rear Tire	130/70-12
Width	700 mm
Seat Height	780 mm
Cooling System	Air-cooled
Transmission	Automatic
Front Brake	Disc brake
Rear Brake	Drum brake
Engine Type	Single-cylinder, 4-stroke