EasyManua.ls Logo

Böcker Toplift User Manual

Böcker Toplift
50 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operating Instructions
Toplift
Toplift Eco
Translation based on the original German version
Document no.:92023200095
Every operator, before he places the device in ser-
vice, must read the operating manual!

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Böcker Toplift and is the answer not in the manual?

Böcker Toplift Specifications

General IconGeneral
BrandBöcker
ModelToplift
CategoryLifting Systems
LanguageEnglish

Summary

1 Foreword

1.1 Advice on use of these operating instructions

Guidance on how to use the manual, page numbering, and illustration references.

1.2 Safety and danger advice

Explains symbols used for warnings and advice to prevent harm or damage.

2 TECHNICAL DETAILS

2.1 Special characteristics

Describes the TOPLIFT as an easily assembled aluminium ladder hoist for construction work.

2.2 Composition of the hoist

Refers the user to the current price list for the hoist's components.

2.3 Accessories

Lists various parts and components available for the TOPLIFT system.

3 FUNDAMENTAL SAFETY INSTRUCTIONS

3.1 Basic operation and designated use of the machine

Outlines the intended use and safe operation principles for the TOPLIFT.

3.2 Organizational measures

Stresses the importance of having operating instructions readily available and reading them.

3.3 Selection and qualification of personnel – Basic responsibilities

Emphasizes using reliable personnel and observing age limits.

3.4 Safety instructions governing specific operational phases

General safety advice for different stages of operation.

4 ASSEMBLY OF THE HOIST

4.1 Indications for safety

Advises on site familiarization, soil bearing, and separating the construction area.

4.2 Estimation of the rail length

Guidance on calculating the required rail length based on lifting height and inclination.

4.3 Assembly of the rails

Step-by-step instructions for assembling the rail sections.

4.4 Setting up the rail section

Details on how to erect the rail section, including methods for different lengths.

4.5 Load indicator

Explains the function of the load indicator and its importance for safe loading.

4.6 Mounting of bend section

Instructions for attaching and securing the bend section of the hoist.

4.7 Support of the rail section

Guidelines for using tube supports to ensure rail stability, especially for longer or inclined sections.

4.8 Assembly of the tube support

Instructions for attaching and positioning the tube support for stability.

4.9 Head support

Describes the use of the head support to protect the rail from lateral movement.

4.10 Stability of the hoist

Advice on securing the hoist structure to the building for stability.

4.11 The undercarriage

Explains the use and assembly of the undercarriage for moving the hoist.

4.12 Securing the feet /undercarriage

Instructions on how to properly secure the hoist's base or undercarriage.

4.13 Setting up the drive unit

Steps for correctly positioning and installing the drive unit onto the hoist.

4.14 Assembly and adjustment of the upper limit switch (without MV)

Detailed guide for fitting and setting the upper limit switch.

4.15 Assembly and adjustment of the upper limit switch TOPLIFT Furniture (MV)

Specific instructions for the MV model's upper limit switch.

4.16 Electric supply

Critical safety information and requirements for electrical connections.

4.17 Fixing the hoisting rope

Detailed steps for correctly attaching the hoisting rope to the carriage.

4.18 Test run

Checklist for initial operation to ensure all safety devices and functions are working correctly.

5 Application of the hoisting devices

5.1 Standard universal platform

Description of the standard universal platform, its dimensions, and load capacity.

5.2 Uni-platform comfort

Details of the Uni-platform comfort, including dimensions and load capacity.

5.3 Long-goods-platform

Information on the long-goods-platform, its dimensions, and usage.

5.4 Platform

Description of the platform, its adjustability, and load capacity.

5.5 Sheet platform

Details on the sheet platform for transporting large plates, including dimensions and tilt function.

5.6 Tilting bucket

Information on the tilting bucket, its capacity, and tipping mechanism.

5.7 Solar-Platform Standard

Describes the platform for transporting solar installations, its fixing mechanism, and capacity.

5.8 Solar-Platform adjustable

Details on the adjustable solar platform for larger elements, its features, and capacity.

5.9 Sheet transport bed with adjustable inclination

Information on the bed for transporting large sheets, its dimensions, and inclination options.

5.9.1 Handling of the Sheet transport bed with adjustable inclination

Instructions on safely using and securing the sheet transport bed.

5.10 Furniture platform Universal / Basic

Describes the furniture platform designed for the furniture carriage.

5.10.4 Handling of the furniture platform with pluggable side guards

Instructions for managing the furniture platform's supports and side guards.

6 OPERATION OF THE TOPLIFT

6.1 Before each use

Checklist for pre-operation checks of safety devices and rope condition.

6.2 Control system of the TOPLIFT 225/234/240/M1/M2

Explains the hand control operation for specific TOPLIFT models.

6.3 Control system of the TOPLIFT ECO

Details the operation of the hand control for the TOPLIFT ECO model.

6.4 Control system of the TOPLIFT Furniture (MV)

Explains the hand control and key-switch operation for the MV model.

6.5 Securing the loading area

Safety regulations and measures for securing loading and unloading points.

7 DISMANTLING THE TOPLIFT

8 WARRANTY

9 MAINTENANCE

9.1 Maintenance intervals

Overview of maintenance checks and their recommended frequencies (weekly, 3-monthly, annually).

9.2 Changing the rope

Procedure for replacing the hoisting rope, emphasizing proper use and lubrication.

9.3 Checking the rope and discarding

Guidelines for inspecting the rope for damage and criteria for its replacement.

9.5 Placing of the hoisting cable (5mm) on the Toplift ECO cable winch

Instructions specific to fitting the cable on the ECO model winch.

9.6 Fixing the rope to the rope socket.

Detailed steps for securing the rope end using a wedge and clamp.

9.7 Adjusting the slack rope device

Information on the slack rope device adjustment and factory settings.

9.8 Checking the broken rope device

Procedure for checking the functionality of the broken rope device.

10 Trouble-shooting

11 master data

12 Information about the expert inspection

13 Test protocols on expert inspection

14 Wiring diagrams

14.1 Wiring diagram Toplift 225 – 110V

Electrical schematic for the 225 model operating on 110V.

14.3 Wiring diagram Toplift 240, Toplift Furniture M2

Schematics for these specific TOPLIFT models.

14.4 Wiring diagram Toplift Furniture MV

Electrical schematic for the TOPLIFT Furniture MV.

14.5 Wiring diagram Toplift ECO

Electrical schematic for the TOPLIFT ECO model.

Related product manuals