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Bottlehead Crack User Manual

Bottlehead Crack
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Copyright 2010, Bottlehead Corporation
Crack Manual
A guide to constructing the
Crack Output Transformer-Less tube headphone amplifier kit
Revised December 17, 2013
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Bottlehead Crack Specifications

General IconGeneral
TypeHeadphone Amplifier
InputRCA
Output1/4" Headphone Jack
Input Impedance100k ohms
ConstructionDIY Kit
Tubes12AU7, 6080
TopologySingle-Ended Triode
Impedance120 ohms

Summary

Safety Guidelines

Critical Warnings and Prohibitions

Essential safety guidelines and prohibitions for handling high voltage and hot components.

Understanding High Voltage Hazards

Explanation of voltage vs. current dangers in tube electronics, with examples.

Safe Assembly and Operation Practices

Practices for safe handling, including footwear, hand placement, and avoiding mains wiring.

Additional Safety Recommendations

Tips on using GFIs, test leads, and safe handling of capacitors.

Assembly - Part One: Chassis Build

Chassis Component Installation

Installing power entry, switch, and RCA jacks onto the chassis.

Assembly - Part Two: Wiring

AC Mains and Ground Wiring

Wiring the safety ground, AC input, and power switch.

Assembly - Part Three: Components & Power Supply

High Voltage Power Supply Construction

Wiring the components for the high voltage B+ power supply circuit.

Rectifier and Capacitor Orientation

Critical orientation of rectifier diodes and filter capacitors in the power supply.

Pre-Operation Checks

Resistance Verification

Measuring resistance values to confirm correct wiring before applying power.

Voltage Measurements

Checking critical DC voltages at various points to ensure proper operation.

Initial Power-Up Test

Performing a final check on headphone jack voltage after initial power-up.

Troubleshooting Guide