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Branson 900IW+ Series User Manual

Branson 900IW+ Series
108 pages
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100-413-028
900IW-F Series
Integrated Welders
Software Version 1.07
BRANSON
Ultrasonics
Corporation
41 Eagle Road
Danbury, CT 06813-1961
(203) 796-0400
Operator's Manual

Table of Contents

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Branson 900IW+ Series Specifications

General IconGeneral
BrandBranson
Model900IW+ Series
CategoryWelding System
LanguageEnglish

Summary

Introduction

About This Manual

Details the manual's structure, purpose, and definitions of key terms.

General System Description

Overview of the 900IW+ welders, their types, applications, and power levels.

Controls

External Control Components

Covers front, back, and side panel controls like switches, knobs, and connectors.

Front Panel Displays and Indicators

Explains the numeric display, bargraph, and mode indicator LEDs.

System Inputs and Outputs

Explains the function of various system signals and interface connectors.

Installation

Electrical and Air Supply Connections

Covers AC power, voltage taps, air supply, and start cable connections.

Unpacking, Handling, and Location

Guides for unpacking, inspecting, and choosing an installation site.

Stack Assembly and Mounting

Guides for assembling the converter-booster-horn stack and mounting the welder.

Mechanical Adjustments and DIP Switches

Details adjusting mechanical stop, welder height, and configuring DIP switches.

Operation

Weld Modes and Parameter Settings

Explains weld modes, parameters, and how to modify them.

Manual Tuning and Setup Procedures

Guides for manual tuning, setup, and initial parameter configuration.

Weld Cycle States and Alarms

Explains cycle states, error codes, and alarm management.

Ultrasonic Test and Horn Down

Procedures for performing ultrasonic tests and checking horn alignment.

Accessories

Available Boosters, Cables, and Hubs

Lists optional boosters, cables, hubs, and their part numbers.

Specifications

Electrical and Power Requirements

Details input voltage, current, output power, and frequency.

Environmental and Mechanical Specifications

Covers operating conditions, pneumatic needs, and physical characteristics.

Theory

Principle of Ultrasonic Welding

Explains the fundamental process of ultrasonic plastic welding.

Welding System Components

Describes the function of the power supply, converter, booster, and horn.

Glossary

Technical Term Definitions

Provides definitions for technical terms used throughout the manual.

Service Centers

Branson Service Locations

Lists contact information for Branson service centers in the US and Canada.

Assistance

Contacting Support and Parts

Guides on reaching Branson support and ordering replacement parts.

Equipment Return Procedures

Outlines the process for returning equipment for repair, including authorization.

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