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Contents
Preface ............................................................................ 3
Service Data ........................................................................ 4
Inspection/Adjustment ............................................................... 17
Vehicle body Inspection and Maintenance .................................................... 32
I Braking System ....................................................................... 33
1.1 Maintenance Instructions .......................................................... 33
1.2 Fault Diagnosis .................................................................. 34
1.3 Front Hydraulic Brake ............................................................ 35
1.4 Rear Hydraulic Brake ............................................................. 37
II Motorcycle Exteriors .................................................................. 39
III Front wheel/ front suspension ........................................................... 41
3.1 Service Data .................................................................... 41
3.2 Fault Diagnosis .................................................................. 42
3.3 Front wheel ..................................................................... 43
3.4 Steering handlebar .......................................................... 45
3.5 Front fork ...................................................................... 46
IV Rear Wheel/Rear Suspension ........................................................... 50
4.1 Service Data .................................................................... 50
4.2 Fault Diagnosis .................................................................. 51
4.3 Rear Wheel ..................................................................... 52
4.4 Rear Shock Absorber ............................................................. 52
4.5 Rear swing arm ................................................................ 53
4.6 Drive Chain .................................................................... 54
V. Battery/Charging System ............................................................... 58
5.1 Service Data .................................................................... 58
5.2 Fault Diagnosis .................................................................. 59
5.4 Charging System ................................................................ 61
5.5 Voltage-current Regulator ......................................................... 62
5.6 Generator Charging and Lighting Coils ............................................... 63
5.8 Generator Removal .............................................................. 64
VI Ignition System .................................................................. 65
6.1 Service Data .................................................................... 65
6.2 Fault Diagnosis .................................................................. 66
6.3 Ignition System Inspection ......................................................... 67
6.4 Ignition Coil .................................................................... 69
6.5 Trigger ........................................................................ 70
VII. Starting System ................................................................. 70
7.1 Service Data .................................................................... 70
7.2 Fault Diagnosis .................................................................. 71
7.3 Starter Motor ................................................................... 71
7.4 Starter Relay .................................................................... 73
VIII. Bulbs/Switches/Instruments .......................................................... 75
8.1 Service Data .................................................................... 75
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