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BRONKHORST EL-FLOW Select Series - User Manual

BRONKHORST EL-FLOW Select Series
51 pages
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Doc. no.: 9.17.099 rev. F Date: 17-02-2020
ATTENTION
Please read this document carefully before installing and operating the product.
Not following the guidelines could result in personal injury and/or damage to the equipment.
EL-FLOW® Select series
Thermal Mass Flow Meters and Controllers
Instruction Manual

Table of Contents

Other manuals for BRONKHORST EL-FLOW Select Series

Questions and Answers

  • D
    dlambAug 13, 2025
    How to fix no (fieldbus) communication on BRONKHORST Measuring Instruments?
    • K
      Kevin JonesAug 14, 2025
      If your BRONKHORST Measuring Instruments show no (fieldbus) communication, first check the power supply. If the power supply is working, check and change the node address. If the problem persists, reset the instrument and/or restart the master. If the issue still continues, contact Bronkhorst.
  • R
    Randy BrownAug 17, 2025
    What to do if BRONKHORST Measuring Instruments have no output signal?
    • C
      Christopher NelsonAug 17, 2025
      If your BRONKHORST Measuring Instruments have no output signal, first check the power supply. If the power supply is fine, then check if the control mode is valid. Also, verify that the control valve is not in a safe state. Ensure that the inlet pressure or differential pressure is not too low by increasing the inlet pressure. If the piping, filters, or control valve are clogged or blocked, flush the fluid system with clean, dry air. If the problem persists, contact Bronkhorst. If you suspect the laminar flow element or sensor has failed, return the equipment to the factory.
  • K
    Keith JacksonAug 21, 2025
    Why is the measured value lower than setpoint on BRONKHORST Measuring Instruments?
    • D
      Debra ScottAug 21, 2025
      If the measured value or output signal of your BRONKHORST Measuring Instruments is much lower than the setpoint, first ensure that the inlet pressure or differential pressure is not too low; increase it if necessary. Check for process gas condensation by decreasing the inlet pressure or increasing the gas temperature. If the piping, filters, or control valve are clogged or blocked, flush the fluid system with clean, dry air. Finally, verify that the supplied fluid type matches the configured fluid type; if not, either supply the correct fluid or change the fluid type in the instrument configuration.
  • D
    Dylan WiseAug 25, 2025
    What to do if measured value never reaches setpoint on BRONKHORST Measuring Instruments?
    • J
      Jordan WilliamsAug 26, 2025
      If the measured value rises but never reaches the setpoint on your BRONKHORST Measuring Instruments, start by flushing the fluid system with clean, dry air to clear any blockages in the piping, filters, or control valve. If the problem persists, contact Bronkhorst. Increase the inlet pressure if it is too low. Check and decrease the outlet pressure if it is too high. Also, check the process outlet and downstream piping to ensure they are not blocked.
  • G
    garyandersonAug 29, 2025
    Why is control behavior unstable in BRONKHORST Measuring Instruments?
    • T
      Teresa McgrathAug 29, 2025
      If the control behavior of your BRONKHORST Measuring Instruments is unstable, first check if the measurement is disturbed by vibrations and, if possible, avoid installation in close proximity to mechanical vibration. If the inlet pressure is unstable, install a pressure regulator or increase the buffer volume between controlling instruments. Ensure that the inlet and/or outlet pressure is neither too high nor too low, adjusting the pressure and/or setting the instrument pressure in accordance with the actual process pressure. Verify that the correct process gas is selected and that the controller settings are correct. If you suspect the control valve is damaged, return the equipment to the factory.
  • C
    christopher44Sep 1, 2025
    Why no flow when sending setpoint to BRONKHORST Measuring Instruments?
    • L
      leeerinSep 1, 2025
      If there is no flow when sending a setpoint to your BRONKHORST Measuring Instruments, first check the upstream components for obstructions in the fluid lines, valves, and filters. Then, verify that the inlet pressure is within the specified bounds.
  • M
    muellerandreaSep 5, 2025
    Why continuous maximum measured value on BRONKHORST Measuring Instruments?
    • M
      Matthew McintoshSep 5, 2025
      If your BRONKHORST Measuring Instruments show a continuous maximum measured value or output signal, first check the inlet pressure. If the inlet pressure is too high, adjust it accordingly. Ensure the valve is not fully open; if it is, close it. If the issue persists, the sensor may have failed, requiring the equipment to be returned to the factory.
  • M
    Michael MullenSep 8, 2025
    What to do if BRONKHORST Measuring Instruments indicate flow when there is none?
    • C
      Cynthia ThomasSep 8, 2025
      If your BRONKHORST Measuring Instruments indicate a flow when there is none, check the system for leakage, and follow vendor instructions when installing third-party components such as adapters, tubing, and valves.

Summary

Introduction

Scope of this manual

Covers EL-FLOW® Select series, product info, installation, operation, troubleshooting.

Intended use

Designed to accurately measure and/or control gas flow rates in a fluid system.

Product description

Based on thermal bypass principle, modular construction, laboratory style housing.

Calibration

Factory calibrated; periodical inspection may be required. Standards traceable to VSL.

Maintenance

Needs no regular maintenance if operated properly. Contact representative for servicing.

Documentation

Lists available documentation for operation/maintenance, downloadable from website.

Model key

Serial number label contains technical properties. Properties retrieved via diagrams.

Sealing material compatibility

Lists compatibility of internal seals with gases. Check model key for specific instrument.

Installation

Functional properties

Check serial number label for flow rate, media, pressure, temperature, valve type, signals.

Operating conditions

Details test pressure, rapid gas decompression, and ambient conditions for safe operation.

Mounting

Guidelines for optimal performance: upright position, avoid vibration/heat. Use threaded holes.

Piping requirements

Ensure clean stream, use filters. Use suitable piping. Avoid abrupt angles and regulators.

Fluid connection

Install in line with flow arrow. Use Swagelok adapters. Check for leaks before operation.

Electrical connection

Use standard cables. Ensure power supply suitability. Protect against ESD and polarity reversal.

Fieldbus connection

Connect via fieldbus interface or RS485. Avoid powering from two sources simultaneously.

Communication interface

Details D-sub interfaces (Analog, Digital) and optional fieldbus interfaces.

Operation

Powering up and powering down

Recommend powering on before fluid pressure. Allow 30 min for warm-up.

First use

Purging necessary for corrosive/reactive media. Adjust zero point if mounted in vertical flow.

Mass flow measurement and control

Instrument ready after startup. Optimal accuracy after warm-up. Controls valve based on setpoint.

Valve Safe State

Valve returns to closed (n/c) or open (n/o) when unpowered. Certain events trigger Safe State.

Manual controls

Instrument has LEDs and a multifunctional switch for visual monitoring and manual functions.

Communication

Lists supported communication modes: Analog, Digital RS232/RS485, and fieldbus options.

Adjusting zero point

Procedure to re-adjust zero point via switch or digital communication due to ambient changes.

Digital parameters

General

Describes commonly used parameters for digital operation, grouped by type, access, and range.

Special parameters

Details parameters like Init Reset, Reset, Wink, and Control Mode for configuration.

Measurement and control

Covers parameters for Measure, Setpoint, Temperature, and Pressure.

Device identification

Parameters for identifying the instrument: User Tag, Model, Serial Number, Firmware Version.

Alarms

Covers alarm modes, info, limits, and reset methods for system monitoring.

Counter

Settings for counter mode, unit, value, limit, and setpoint change upon limit.

Network configuration

Shows default settings for Address, Baud Rate, Parity for various protocols.

Fluid set

Parameters for selecting and configuring fluids, capacity, and units.

Master;slave configuration (FLOW-BUS)

Sets up master/slave relationships and factors in FLOW-BUS systems.

Troubleshooting and service

Errors and warnings

Explains LED indications and error info sources for diagnosing issues.

Restoring factory settings

Procedure to reset instrument to pre-configured factory settings using multifunctional switch.

Common issues

Provides troubleshooting steps for communication, output signal, control behavior, and flow issues.

Service

Information on Bronkhorst website, sales and customer service contact details for support.

Returns

Removal and return instructions

Instructions for handling and packaging instruments for return, including documentation.

Disposal (end of lifetime)

Information on WEEE directive and proper disposal of electrical/electronic equipment.

BRONKHORST EL-FLOW Select Series Specifications

General IconGeneral
Accuracy± 0.5% Rd plus ± 0.1% FS
Power Supply15...24 VDC
Communication ProtocolRS-232, DeviceNet, Profibus, EtherCAT, Modbus, FLOW-BUS
Operating Pressure10 bar
Material (wetted parts)Stainless steel, Hastelloy
Output SignalAnalog (0...5 V, 0...10 V, 4...20 mA)

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