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Carel heaterSteam User Manual

Carel heaterSteam
88 pages
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High Efficiency Solutions
heaterSteam - UR
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
Electric resistance humidifi er
User manual

Table of Contents

Questions and Answers:

Carel heaterSteam Specifications

General IconGeneral
TypeElectrode steam humidifier
Power Supply50/60Hz
Control Signal0-10 V, 4-20 mA
Water SupplyMains water
Water Conductivity125 to 1250 μS/cm

Summary

User Manual

Electric Resistance Humidifier Overview

Introduction to the heaterSteam - UR electric resistance humidifier.

Important Safety Warnings

Electrical, Water Leak, and Burn Hazards

Warnings covering electrical shock, water leaks, and burn hazards associated with the humidifier.

Interference Prevention and Disposal

Guidelines on preventing electromagnetic interference and proper unit disposal.

Introduction and Installation

HeaterSteam Models and Installation Basics

Overview of humidifier models, dimensions, weights, and unpacking.

Positioning and Wall Mounting

Guidelines for humidifier placement and secure wall mounting.

Front Panel Handling

Front Panel Removal and Mounting

Step-by-step instructions for removing and mounting the front panel.

Appliance Components and Data

Supplied Materials and Technical Data Plate

Lists included materials and describes the technical data plate's importance.

Water Circuit Diagrams

Diagrams illustrating the water circuit for different humidifier models.

Internal Layouts

UR002 – UR0013 Model Layout

Diagram showing the internal components and their locations for UR002-UR0013 models.

Internal Layouts

UR020 – UR0080 Model Layout

Diagram showing the internal components and their locations for UR020-UR0080 models.

Hydraulic Connections

Water Supply and Drain Setup

Instructions for connecting water supply, drain pipes, and required fittings.

Water Quality Requirements

Supply Water Specifications

Defines acceptable supply water characteristics and limits to prevent corrosion and deposits.

Drain Water Management

Describes drain water properties and disposal considerations.

Steam Distribution Components

Steam Nozzles and Linear Distributors

Information on steam nozzles and linear distributors for effective steam distribution.

Steam Distribution Accessories

Room Blowers, Transport Pipes, and Drain

Information on blowers, steam transport hoses, and condensate drain pipe installation.

Outlet Pressure Limits

Electrical Connections

Wiring Provisions and Power Cable Connection

Details wiring entry points and the procedure for connecting the power cable.

Control Board Details

Operating and Control Principles

Humidifier Operation and Control Logic

Basic operation, control logic, and modes like ON/OFF and proportional control.

Specific Control Applications

Details on control applications like humidity, temperature, and steam baths.

Steam Production Control Signals

External Control Signal Configurations

Configurations for external controllers and remote contacts for modulating and ON/OFF operation.

Humidity Probe Control Configurations

Single and Dual Humidity Probe Control

Setup and configuration for controlling the unit with one or two humidity probes.

Temperature Probe Control Configurations

Single and Dual Temperature Probe Control

Configuration for controlling the unit with one or two temperature probes.

Advanced Control and Alarm Features

Two Probe Control Options and Alarm Contact

Covers two-probe control and the function of the alarm contact relay.

Unit Status and Pre-Alert Signals

Unit Status Signals and Production Output

Describes unit status contacts and production request analogue output.

Final Electrical Connection Checks

Lists essential checks for correct electrical connections before unit operation.

Start-up and User Interface

Initial Start-up Procedures and Shutdown

Covers starting the unit, language selection, wizard, and shutdown procedures.

Graphic Terminal Overview

Description of the unit's display and keypad interface.

Display Interface Elements

Keypad Functions and Display Areas

Explanation of keypad functions and display areas like Probes/Request and Notification Center.

User Interface Navigation

Quick Access Menus and Status Icons

Provides access to unit information via quick access menus and status icons.

Main Menu Navigation

Complete Programming Menu Tree

Alarm Management

User Menu and Unit Configuration

Main Menu Options and Settings Access

Overview of main menu items and access to settings requiring a password.

Control Type and Probe Configuration

Control Type Definitions

Defines the various control types available for the humidifier.

Probe Weighting and Proportional Control

Settings for probe weighting, averaging, and proportional control parameters.

Limit Probe and External Signal Settings

Configuration for limit probes and external ON/OFF signal control.

Function Settings: Maintenance and Preheat

Cylinder Hours, Autotest, and Preheat

Manages cylinder hours, autotest, and preheat functions.

Advanced Function Settings

Fill Cycles, Drain Cycles, and Thermal Shock

Configuration for fill cycles, total drain, periodical drain, and thermal shock functions.

Configuration: Probes and Alarms

Main and Limit Probe Configuration

Detailed settings for main and limit probes, including type, limits, and alarm parameters.

Configuration: Water and Cycles

Wireless Probes and Water Hardness Settings

Configuration for wireless probes, evaporation cycles, and feedwater hardness.

Fill/Drain Cycle Duration and No Feedwater

Settings for fill/drain cycle duration and no feedwater detection.

Configuration: Conductivity, Remote Control, and Master/Slave

Conductivity Alarms and Remote Control

Settings for high conductivity alarms and remote ON/OFF logic.

Master/Slave Network Setup

Initial setup and network configuration for Master/Slave systems.

Initialization, Backup, and Manual Mode

Initial Wizard, Backup Unit, and Manual Mode

Procedures for initial setup, enabling backup units, and using manual mode.

Password Management and Language Settings

Managing passwords and setting the unit language.

System Management: Reset, Updates, and Parameters

Factory Reset, Software Updates, and Parameter Transfer

Procedures for factory reset, software updates, and parameter transfer via USB.

Supervisor and BACnet Settings

Configuration for supervisor network addresses and BACnet settings.

Network and Supervision Settings

Ethernet and Supervisor Protocol Configuration

Configuring Ethernet network settings and supervisor protocols.

Logging Out of Settings Menu

Procedure for exiting the settings menu.

Master/Slave System Operation

Master/Slave System Description and Network Setup

Overview of Master/Slave systems and network connection requirements.

Master/Slave Installation Types

Discusses installation types and the role of the Master unit.

Master/Slave System Configuration

Production Capacity and Unit Rotation

Settings for maximum production and unit rotation logic in Master/Slave systems.

Advanced Preheating for Master/Slave

Configuration for advanced preheating function in Master/Slave systems.

Master/Slave System Management

Unit Disconnection and System Status Display

Procedures for disconnecting units and displaying Master/Slave system status.

Software Backup and Maintenance Functions

Utilizing software backup and advanced backup functions for maintenance.

Integrated Web Server

Web Server Connection and Functionality

Details on connecting to and using the web server's features.

Hardware Backup Functionality

Hardware Backup Connections

Shows the terminal connections required for the hardware backup function between units.

Supervisor Network Communication

Protocols and Configuration

Details supported supervisor network protocols and their configuration.

Supervisor Variable Tables (Carel)

Lists supervisor variables used by the Carel protocol.

Supervisor Variable Tables (Carel - cont.)

Supervisor Variable Tables (ModBus)

Wireless Probes: Installation and Configuration

Wireless Probe Electrical Connections and Installation

Details electrical connections for wireless probes and access points, and installation steps.

Alarm Table

Alarm Table (Continued)

Spare Parts and Maintenance

Exploded Views and General Maintenance

Provides exploded views of models and general maintenance guidelines.

Maintenance Operations and Frequency

Details routine maintenance tasks and recommended frequency.

Spare Parts: Exploded Views (cont.)

Other Water Parts

Electric Components and Maintenance Schedule

Electric Component Locations

Diagram showing the location of electric components within the humidifier.

Maintenance Schedule and Operations

Details maintenance operations and their frequency based on water conditions.

Cylinder-Boiler Maintenance Procedure

Cylinder-Boiler Maintenance (cont.) and Solenoid Valves

Heater Cleaning and Solenoid Valve Check

Instructions for cleaning heaters and checking the feed/drain tempering solenoid valve.

Fill Tank and Part Replacement

Fill Tank Inspection and Fuse/NTC Replacement

Guides on inspecting the fill tank and replacing fuses and NTC sensors.

Component Maintenance Procedures

Drain Pump, SSR, and Fan Maintenance

Procedures for maintaining the drain pump, solid state relays, and fan.

Mechanical Water Discharge

Procedure for manually discharging water from the cylinder.

Wiring Diagrams

UR002-UR004 Single-Phase (208/230V - U)

Electrical wiring diagram for UR002-UR004 single-phase 208/230V units.

Wiring Diagrams

UR002-UR004 Single-Phase (230V - 0)

Electrical wiring diagram for UR002-UR004 single-phase 230V units.

Wiring Diagrams

UR006 Single-Phase (208/230V - U)

Electrical wiring diagram for UR006 single-phase 208/230V units.

Wiring Diagrams

UR006 Single-Phase (230V - 0)

Electrical wiring diagram for UR006 single-phase 230V units.

Wiring Diagrams

UR006-UR010-UR013 Three-Phase (208-230-400-460-575V - U)

Wiring diagram for UR006-UR010-UR013 three-phase units.

Wiring Diagrams

UR006-UR010-UR013 Three-Phase (230-400-460V - 0)

Wiring diagram for UR006-UR010-UR013 three-phase units.

Wiring Diagrams

UR020 Three-Phase (208-230-400-460-575V - U)

Wiring diagram for UR020 three-phase units.

Wiring Diagrams

UR020-UR027 Three-Phase (230-400-460V - 0)

Wiring diagram for UR020-UR027 three-phase units.

Wiring Diagrams

UR027 Three-Phase (230V - U)

Wiring diagram for UR027 three-phase 230V units.

Wiring Diagrams

UR040 Three-Phase (400-460-575V - U) / UR053 Three-Phase (575V - U)

Wiring diagrams for UR040 and UR053 three-phase units.

Wiring Diagrams

UR040-UR053 Three-Phase (400-460V - 0)

Wiring diagram for UR040-UR053 three-phase units.

Wiring Diagrams

UR053 Three-Phase (400-460V - U)

Wiring diagram for UR053 three-phase units.

Wiring Diagrams

UR060 Three-Phase (575V - U)

Wiring diagram for UR060 three-phase 575V units.

Wiring Diagrams

UR060 (400-460V) - version U

Wiring diagram for UR060 400-460V units.

Wiring Diagrams

UR060-UR080 Three-Phase (400-460V) - version 0

Wiring diagram for UR060-UR080 three-phase units.

Wiring Diagrams

UR080 Three-Phase (400-460-575V) - version U

Wiring diagram for UR080 three-phase units.

General Features and Models

HeaterSteam Models and Electrical Features

Table detailing electrical data, voltages, and functional characteristics of heaterSteam models.

Boiler Heater Electrical Connections

Technical Features and Models

Technical Features Summary

Comprehensive table of technical specifications for heaterSteam models.

Steam Transport Pipe and Nozzle Models

Lists models for steam transport pipes and steam nozzles.

Linear Nozzle Models and Installations

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