Carlin 102CRD 99FRD - Annual Start-Up and Service

Model 99FRD, 100CRD, & 102CRD oil burners — Instruction manual
Carlin part number MN99102 Rev. 08/20/08
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Verify burner/appliance operation
Check burner/appliance/controls operation
• Testoperatingandlimitcontrolsonapplianceasspeciedinappliance
instructions.
• Check operation of the primary control by forcing lockout to occur.
For primary controls that enter latch-up after multiple lockouts, force
latch-up to occur as well. Reset primary control per control data sheet
instructions after each test.
• Startandstoptheburnerseveraltimes,allowingtheprimarycontrolto
sequence through normal operation. Verify correct operation of burner
and primary control throughout.
Verify vent system operation
• Verifyventis operatingcorrectlyand ueproducts areproperly ex-
hausted from building. If the building contains any exhaust fans or
conditions that could affect vent performance, check burner/appliance/
vent operation with exhaust fans (or other conditions) operating.
Combustion/ventilation air
• Verify combustion/ventilation air openings are not/will not be ob-
structed.
• Verifyairopeninglouversarefullopen.
• Iflouversaremotor-operated,verifymotorandendswitchareinter-
locked with appliance/burner wiring to prevent operation of the burner
if the air louvers are not fully opened.
Prepare burner for normal operation
• Cycleburneroffwithappliancecontrols.
• Turnoffpowertotheappliance.
• Sealtheapplianceuedampertestopening.
• Verifyallcomponentsandwiresareinplaceandburnerisreadyfor
operation.
• Restorepowertotheappliance.
Train the user
• Traintheusertooperatetheburnerandapplianceundernormalcondi-
tions.
• Explainproceduretoshutdownburner/appliancewhenrequired.
• Reviewthebackcoverofthismanual(andtheappliancemanual)with
the user.
• Verifytheuserisawareofallproceduresspeciedinthemanuals.
• Verifyuser willnotstoreor usecombustibleliquidsor materials or
contaminants in the vicinity of the burner/appliance.
5. Adjustment and verication (cont.)
Annual start-up & service
This burner must be started and serviced at least annually
by a qualified service technician. Failure to properly maintain
and service the burner could result in severe personal injury,
death or substantial property damage.
• Discussburner/applianceoperationwithusertodetermineanyproblems
that may have occurred during the previous season and to verify user
is aware of proper operation and care of the burner/appliance.
• Reviewproperoperationoftheappliance/burnerunitwiththeuser.
• Turnoffpowertoappliance.
• Removecombustionheadassemblytocleanandadjustifnecessary.
(Seeprocedureonpage9.)
• Iftheinsidesurfaceoftheairtubeand/orretentionringneedtobe
cleaned, clean them with a vacuum cleaner with brush attachment
while the combustion head assembly is out of the burner.
• ReplacetheoilnozzlewiththecorrectsizespeciedinTable1,page
3.
• Inspectandadjusttheignitionelectrodesandinsulatorsperinstructions
on page 9 of this manual. Replace if proper spacing cannot be achieved
or if components are damaged.
• Closethehousingcoverplateandsecureinplace.
• Inspectthefuellineoillter.Replaceifnecessary.
 Oillinelters—Useanon-bypassingltertopreventnozzle
plugging caused by poor oil filtration. Non-bypassing filters
prevent small foreign particles from bypassing the filter, a
commonproblem with ber elementtype lters.Another
problem of some filters is the fiber from filter element tears
can break away and plug the nozzle or fuel unit.
• Performthecompletecheckoutproceduresofpages13to23,including
system inspection and checks.
• Informtheuserofanyproblemsfound.
6. Annual start-up and service