Carlin 102CRD 99FRD - Repair Parts

Model 99FRD, 100CRD & 102CRD oil burners — Instruction manual
Carlin part number MN99102 Rev. 08/20/08
– 24 –
7. Repair parts
For parts not shown or listed, contact factory and/or check separate documentation supplied with appliance/burner unit.
Item Description
Part
No.
99
FRD
100
CRD
102
CRD
Item Description Part No.
99
FRD
100
CRD
102
CRD
1
Blower housing Consult factory
19
Electrode sets
3
Air bands Set of 2, 5" nominal, approx. 6-3/4" oal 82768S • • •
Single 50732S • Set of 2, 7" nominal, approx. 8-3/4" oal 82776S • • •
Double (standard) 98101 • • • Set of 2, 9" nominal, approx. 10-3/4" oal 82784S • • •
5
Air shutters Set of 2, 11" nominal, approx. 12-3/4" oal 82792S • • •
Air shutter, 4-Slot 46946S • • •
21
Flame retention ring assemblies
Air shutter, blank style 46938S • • Flame retention ring assembly 54981S • •
7
Air tube housing clamp 46979 • • • Flame retention ring assembly 55061S •
11
Air tube/combustion head assemblies Flange & gasket combinations
5” Air tube/combustion head combination 20180 • • Mounting flange & gasket 23150S • • •
7” Air tube/combustion head combination 20230 • • Mounting flange & gasket (10 pack) 72462S • • •
9” Air tube/combustion head combination 20313 • • Mounting flanges
11” Air tube/combustion head combination 19919 • •
23
3-1/8 id x 8-1/4 od Universal flange 59402 • • •
5” WS Air tube/combustion head combination 64006 •
25
Welded flange, when supplied (contact factory) —
7” WS Air tube/combustion head combination 65524 • Gaskets
7” Air tube/combustion head combination 65516 •
27
Mounting flange 40287 • • •
5” B Air tube/combustion head combination 21790 •
29
Transformer 40167 • • •
7” B Air tube/combustion head combination 21857 •
31
Blower wheels (fans)
9” B Air tube/combustion head combination 21881 • Blower wheel, 5-1/4d x 2w 28605 •
11” B Air tube/combustion head combination 21691 • Blower wheel, 4-1/4d x 2-15/16w 28530 •
5” C Air tube/combustion head combination 21980 • Blower wheel, 5-1/16d x 2-1/4w 28506 •
7” C Air tube/combustion head combination 21998 •
33
Fuel units
9” C Air tube/combustion head combination 22004 • Single stage, Suntec A2VA-7116, w/fitting 22996S • •
11” C Air tube/combustion head combination 21915 • Two stage, Suntec B2VA-8216, w/fitting 23002S • •
13
Air tubes Single stage. Danfoss BFPH w/fitting 27813D • •
5" nominal, approx. 5-3/8" oal 44990 • •
Single stage, Suntec JA2BB-300, w/fitting (requires 1/6
motor (item 2) and special coupling)
23127S • • •
7" nominal, approx. 7-5/8" oal 45039 • • Two stage, Suntec HA2BB-300, w/fitting 23069S • • •
9" nominal, approx. 9-5/8" oal 45070 • • Single stage, Suntec A2VA-3006, w/fitting 98750S • •
11" nominal, approx. 11-5/8" oal 44917 • • Single stage, Suntec A2YA-7916, w/fitting 23234S •
WS-Style, 5" nominal, approx. 5-1/2" oal 45005 • Two stage, Suntec B2YA-8916, w/fitting 23267S •
WS-style, 7" nominal, approx. 7-1/2" oal 45047 •
35
Nozzle line/adapter assemblies with C-ring
B-style, 5" nominal, approx. 5-1/16" oal 45617 • 5" nominal, approx. 6-3/4" oal 56820S • • •
B-style, 7" nominal, approx. 7-1/16" oal 45641 • 7" nominal, approx. 8-3/4" oal 56861S • • •
B-style, 9" nominal, approx. 9-1/16" oal 45674 • 9" nominal, approx. 10-3/4" oal 57315S • • •
B-style, 11" nominal, approx. 11-1/16" oal 45492 • 11" nominal, approx. 12-3/4" oal 56754S • • •
C-style, 5" nominal, approx. 5-1/16" oal 45898 •
37 Oil lines
C-style, 7" nominal, approx. 7-1/16" oal 45914 • 3/16” od, std. fuel unit to nozzle line 34470S • • •
C-style, 9" nominal, approx. 9-1/16" oal 45930 • 3/16” od, std. oil valve (when used) to nozzle line 34439S • • •
C-style, 11" nominal, approx. 11-1/16" oal 45716 •
39 Oil valves (when used) - Not shown
15
Combustion head assemblies Carlin oil valve SVC10FF • • •
5" nominal, approx. 8-1/8" oal 51805 • • Carlin oil valve kit 98289 • • •
7" nominal, approx. 10-1/8" oal 51854 • • Instant-opening (Peter Paul) 40857
9" nominal, approx. 12-1/8" oal 51896 • • Instant-opening (Peter Paul) kit 24638
11" nominal, approx. 14-1/8" oal 51599 • •
NS
Nozzle line heater kit 66795S • •
5" nominal, approx. 8-1/8" oal 52316 •
41
Nozzle line heater (element only) 66787 • •
7" nominal, approx. 10-1/8" oal 52373 •
43
Nozzle line heater, bracket 64493 • •
9" nominal, approx. 12-1/8" oal 52472 •
45
Nozzle line adjusting slide 5489001 • • •
11" nominal, approx. 14-1/8" oal 52183 •
47
Retaining ring (“C” -Clip), nozzle line 31633 • • •
17
Electrode bracket 23135S • • •
49
Thumb nut, nozzle line 62885 • • •
NS
Electrode setting guage (red) 76893 • • •
51
Elbow, 3/16” flare x 1/8” NPT 29926 • • •
Item Description
Part
No.
99
FRD
100
CRD
102
CRD
Item Description Part No.
99
FRD
100
CRD
102
CRD
53
Motor, 1/6 hp, 3450 rpm, Carlin PSC 98022 • • •
63
Ignitor base plate only 41013 • • •
55
Couplings
NS
Ignitor/base plate/cad cell assembly 4100000CA • • •
For std. fuel units, approx. 2-3/8" oal 75564 • • •
65
Transformer terminal kit (2 terminals & nuts) 24463 • • •
For opt. fuel units (J/H pumps), approx. 2-3/16" oal 28704 • • •
67
Transformer hold-down tab, two required 44842S • • •
57
Nozzle (obtain locally) — • • •
69
Primary control (consult factory for other controls) 60200 • • •
59
Pedestal w/hardware 23317S • • •
71
Cad cell assembly 1440700K • • •
61
Ignitor, Carlin electronic: 120 vac, 60 hz 40 va
14 kv, 35 ma rms / Secondary grounding – midpoint
41000 • • •
73
Junction box, 4"x4", w/grommet and lockwasher 44586 • • •