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Carrier PrimeLINE - User Manual

Carrier PrimeLINE
198 pages
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Container Refrigeration
OPERATIONS AND SERVICE
MANUAL
For
PrimeLINE
69NT40-561-200 to 299
69NT40-561-500 to 599
PrimeLINE ONE
69NT40-565-200 to 299
69NT40-565-500 to 599
Container Refrigeration Units
T-362 Rev J
TM

Table of Contents

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Carrier PrimeLINE Specifications

General IconGeneral
BrandCarrier
ModelPrimeLINE
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Summary

General Safety Notices

General safety notices supplementing specific warnings and cautions for operation and maintenance.

First Aid

Immediate action for any injury, emphasizing professional medical attention.

Operating Precautions

Safety measures during operation, including PPE and power disconnection.

Maintenance Precautions

Precautions during maintenance, emphasizing power off and safety devices.

Specific Hazard Statements

Explanation of DANGER, WARNING, and CAUTION labels and their consequences.

Introduction

Introduction

Overview of unit construction, power, controller, and refrigerant types.

Refrigerant

Details on R-134a and R-513A refrigerants and conversion procedures.

Configuration Identification

How to identify unit configuration via model number and PID on the nameplate.

Feature Descriptions

Description of unit features like control box, temp/pressure readouts, compressor, coils, EEV, fans, plates.

Option Descriptions

Overview of various factory or field-equipped options like battery, dehumidification, XtendFRESH.

Description

General Description

Overview of the unit design, component accessibility, and nameplate location.

Refrigeration Unit - Front Section

Description of the front section, component accessibility, and nameplate location.

Compressor Section

Components included in the compressor section, such as DUV, pressure transducers, and sensors.

Air-Cooled Condenser Section

Components of the air-cooled condenser section, including fan, coil, receiver, and valves.

Water-Cooled Condenser Section

Description of the optional water-cooled condenser and its types.

Fresh Air Makeup Vent

Function of fresh air vents for commodity ventilation and Vent Position Sensor (VPS).

Evaporator Section

Description of the evaporator section, air circulation, and component accessibility.

Control Box Section

Components within the control box, including breakers, contactors, transformer, and controller.

Communications Interface Module

Function of the CIM as a slave module for monitoring station communication.

Microprocessor

Temperature Control Microprocessor System

Overview of the Micro-Link 3 system components: controller, keypad, and display.

Controller Software

Overview of controller software functions: configuration and operational software.

Modes of Operation

General sequences for cooling, heating, and defrost operations based on inputs.

Controller Alarms

Independent function generating alarms for out-of-range parameters or incorrect signals.

Pre-Trip Diagnostics

Independent controller function for automatic testing of unit components.

DataCORDER

Integrated software to eliminate temperature recorder and paper chart, accessed via keypad.

Operation

Inspection

Checks for cleanliness, damage, and securing of components inside the unit.

Connect Power

Procedures for connecting 380/460 VAC and 190/230 VAC power sources.

Adjust Fresh Air Makeup Vent

Purpose of fresh air vents for ventilation and vent position sensor (VPS).

Connect Water-Cooled Condenser

Connecting water-cooled condenser when cooling water is available.

Connect Remote Monitoring Receptacle

Connecting remote monitor plug to energize remote circuits for lights.

Starting and Stopping Instructions

Procedures for starting and stopping the unit, including safety warnings.

Start-Up Inspection

Checks performed after starting the unit, including physical inspection and function codes.

Pre-Trip Diagnosis

Independent controller function for automatic testing of unit components.

Probe Diagnostics

Checking temperature probe accuracy and disagreement during defrost or pre-trip.

Optional Operating Modes

Overview of optional operating modes for enhanced functionality.

Troubleshooting

Unit will not Start or Starts then Stops

Troubleshooting steps for units that fail to start or stop intermittently.

Unit Operates Long or Continuously in Cooling

Troubleshooting for units running constantly in cooling mode.

Unit Runs but has Insufficient Cooling

Troubleshooting for units with insufficient cooling performance.

Unit will not Heat or has Insufficient Heating

Troubleshooting for units that do not heat or have insufficient heating.

Unit will not Terminate Heating

Troubleshooting for units failing to stop heating when required.

Unit will not Defrost Properly

Troubleshooting steps for units that do not defrost correctly.

Abnormal Pressures

Diagnosing issues related to high or low discharge and suction pressures.

Abnormal Noise or Vibrations

Troubleshooting abnormal noise or vibrations from the compressor or fans.

Microprocessor Malfunction

Troubleshooting issues related to microprocessor control, sensors, and wiring.

No Evaporator Air Flow or Restricted Air Flow

Diagnosing issues with evaporator air flow, including blocked coils or fan problems.

XtendFRESH not Operating

Troubleshooting XtendFRESH system, including vent opening and sensor calibration.

Electronic Expansion Valve Malfunction

Troubleshooting EEV issues like low suction pressure or improper superheat.

Autotransformer Malfunction

Troubleshooting autotransformer issues related to unit start-up.

Water-Cooled Condenser or Water Pressure Switch

Troubleshooting WCC issues like high discharge pressure or fan start/stop.

Compressor Operating in Reverse

Troubleshooting compressor operating in reverse and potential damage.

Abnormal Temperatures

Diagnosing issues related to abnormal discharge temperatures.

Abnormal Currents

Troubleshooting abnormal current readings.

Service

Section Layout

Overview of service procedures covered in the section, see Table of Contents for topics.

Manifold Gauge Set

Description of manifold gauge set usage for pressure, charge, and evacuation.

Service Connections

Description of double seat service valves and access valves for servicing.

Pump Down the Unit

Procedure to pump refrigerant into the high side for servicing components.

Refrigerant Leak Checking

Procedures for finding and repairing refrigerant leaks using electronic detectors or soapsuds.

Evacuation and Dehydration

Procedures to remove moisture and contaminants from the refrigeration system.

Refrigerant Charge

Procedures for checking, adding, and verifying refrigerant charge.

Converting to R-513 A Refrigerant

Procedure for converting units to R-513A refrigerant, applicable to specific models.

Compressor

Procedures for removing and replacing the compressor, including warnings and notices.

High Pressure Switch

Service procedures for the high pressure switch.

Condenser Coil

Procedures for cleaning, removing, and installing the condenser coil.

Condenser Fan and Fan Motor

Description of condenser fan operation and fan motor removal/replacement.

Water-Cooled Condenser Cleaning

Procedures for cleaning and de-scaling the water-cooled condenser.

Filter Drier

Checking for restricted or plugged filter drier, and moisture-indicator.

Evaporator Coil

Regular cleaning of the evaporator coil and drain pan hoses.

Evaporator Heaters

Information on evaporator heaters, contactor wiring, and pre-trip detection.

Evaporator Fan and Motor Assembly

Description of evaporator fan operation and fan motor replacement.

Evaporator Section Cleaning

Cleaning evaporator section exposed to fumigants, identifying white powder.

Electronic Expansion Valve (EEV)

Automatic device maintaining superheat, preventing liquid refrigerant entry.

Humidity Sensor (HS)

Optional component for setting humidity set points and reducing moisture.

Economizer Solenoid Valve (ESV)

Coil view and procedures for removing and installing the ESV.

Economizer Expansion Valve (EXV)

Automatic device for maintaining superheat, requiring periodic inspection.

Troubleshooting P6-7 (DUV)

Evaluating DUV or compressor seal failure by running pre-trip test P6-7.

Digital Unloader Valve (DUV)

Procedures for removing and installing the DUV.

Valve Override Controls

Configurable code Cd41 for timed operation of automatic valves for troubleshooting.

Autotransformer

Checking autotransformer for proper operation when unit does not start.

Controller Service

Guidelines for handling controller modules, including warnings and precautions.

Controller Troubleshooting

Test points on the controller for troubleshooting electrical circuits.

Removing and Installing a Controller

Procedures for removing and installing the controller module.

Battery Replacement

Procedures for replacing standard and rechargeable batteries.

Controller Programming Procedures

Procedures for data downloads, software loading, and configuration changes.

Temperature Sensor Service

Service procedures for temperature sensors including ice bath prep and checkout.

EU Declaration of Conformity

Model: 69 NT40-561

Specific model number for which the declaration applies.

Machinery Directive EMC Directive RED Directive

List of applied European Directives and Harmonized Standards for the equipment.

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