Periodic
Maintenance Checks
PM
Interval:
A
=
8-10 hours
or
daily
B =
50-250 hours
or
every month
C
=
450-500 hours
or
every
3
months
D
=
900-1000
hours
or
every
6
months
E =
2000 hours
or
every year
Notes:
*
Replace
as
required.
PERIODIC CHECKS
AND
PLANNED MAINTENANCE (PM)
Check
truck visually
and
inspect components.
Test
drive truck
/
Check functional performance.
Air
clean truck.
(Including
all
Motors)
Check torque
on
critical
fasteners.
Lubricate truck. (See component illustration)
Clean
/
check battery terminals, electrolyte level.
Check
battery cables
/
truck receptacle.
Perform
battery
load
test.
Check drive motor
brushes.*
Check lift motor
brushes.*
Check
steer motor
brushes.*
Test
for
shorts
and
grounds
Clean drive axle
air
vent.
Check
drive axle fluid level.
Drain
and
replace drive axle
fluid.
Check brake master cylinder reservoir.
Check brake
condition
and
wear.
Check
drive axle
mounting
and
fasteners.
Lubricate steer shaft.
Check
/
lubricate steer axle wheel bearings.
Replace
hydraulic sump
fluid
and
filter.
Clean
/
replace hydraulic sump breather.
Lubricate tilt cylinder
rod
ends.
Lubricate
upright
and
pantograph fittings.
Check
lift
chain
adjustment
and
wear.
Check
/
lubricate lift chains.
Lubricate
upright
rollers.
A
B
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
C
D
•
E
•
•
•
6-6
Periodic Maintenance Checks