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Conair Thermolator TW-1 User Manual

Conair Thermolator TW-1
116 pages
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Thermolator
®
TW Series
Water Temperature Control Units
TW, TW-1 and TW-2
Corporate Office: 724.584.5500 | Instant Access 24/7 (Parts and Service): 800.458.1960 Parts and Service: 814.437.6861
USER GUIDE
UGH025-0504
www.conairgroup.com

Table of Contents

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Conair Thermolator TW-1 Specifications

General IconGeneral
BrandConair
ModelThermolator TW-1
CategoryControl Unit
LanguageEnglish

Summary

Introduction and Safety

Understanding the User Guide

Explains the purpose, organization, and user responsibilities within the guide.

Essential Safety Precautions

Highlights critical warnings regarding installation, operation, and hazards.

Product Overview and Specifications

Thermolator TW Series Basics

Defines the Thermolator, its applications, and operating principles (DI, CC, IC).

Technical Specifications

Details cabinet styles, water connections, performance, and pump data.

Key Features and Options

Outlines specific components and optional enhancements like motorized valves and purge.

Installation Procedures

Initial Setup and Connections

Covers unpacking, preparation, connecting lines, power, and initial testing procedures.

Configuration and Control Settings

Details initial setup, changing temperature units, and passcode protection.

Advanced Installation Features

Explains selecting control points, installing auto-start, and positioning the control panel.

Operation Procedures

Control Panel and Features Overview

Introduces operation section, control features, menus, and model-specific functions.

Basic Operation: Start, Stop, and Purge

Guides on starting, stopping the unit, and using manual purge options for TW, TW-1, and TW-2.

Advanced Operation: Auto Tune and Passcodes

Details performing auto-tune for optimal control and managing system parameters with passcodes.

Maintenance and System Tests

Preventative Maintenance Schedule

Outlines recommended daily, monthly, quarterly, and annual maintenance tasks for optimal performance.

System Testing Procedures

Details how to enable and perform tests like Key/Display, Input, Output, and Calibration.

Component Calibration and Monitoring

Guides on calibrating temperature sensors, logging operating hours, and managing pulse modes.

Troubleshooting and Repairs

Identifying and Diagnosing Problems

Provides guidance on troubleshooting, caution, and identifying causes of TW and TW-1/TW-2 control issues.

Alarm Conditions and Solutions

Details specific alarms (tAH, dTA, High/Low Deviation, PAL, OL, etc.) and their possible causes and solutions.

Component Replacement Procedures

Guides on replacing the temperature controller, fuses, motherboard, heater contactor, and sensors.

Pump and Valve Repair

Covers repairing cooling valves, solenoid valves, motorized valves, and pump disassembly/assembly.

Appendices and Resources

Customer Support and Warranty Information

Provides contact information for customer service and details equipment and performance warranties.

Technical Reference Data

Includes pump curves, default control parameters, and SPI command/status information.

Parts and Circuit Diagrams

Lists and illustrates circuit boards for TW-1 and TW-2 models.

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