3 Installation
The installation of SCADAPack controllers requires mounting the SCADAPack 32 controller on a
7.5mm by 35mm DIN rail and connecting the SCADAPack controller to the system I/O Bus. At the
bottom of each controller is a mounting panel that is adjustable via slots on either side of the
controller board. These slots are accessible only with the top cover off.
Refer to the System Configuration Guide for complete information on system layout, I/O Bus cable
routing and SCADAPack controller installation.
Note: This manual covers wiring, configuration and operation of the 520x controller board only. It
meant to be used in conjunction with the hardware manual of the respective I/O module that
comes with your controller.
3.1 Integrated SCADAPack 32
An integrated SCADAPack 32 controller comprises of a 5232 controller and a lower integrated I/O
module. Communication between the controller board and the I/O module occurs via an Inter
Module Cable (IMC). The IMC cable also provides 5V from the controller board power supply to
the integrated I/O module and expansion 5000 series modules. An Integrated SCADAPack 32 could
be a SCADAPack P4, P4A or P4B.
The I/O module is configured using jumper links on the controller or I/O module circuit board. Data
from the I/O module is made available to a user program using one of the following methods:
• For TelePACE applications use the Register Assignment to configure the I/O module you are
using.
• For ISaGRAF applications use the Complex Equipment I/O connection to configure the I/O
module you are using.
This manual covers wiring, configuration and operation of the 5232 controller board only. It meant
to be used in conjunction with the hardware manual of the respective I/O module that comes with
your controller.
3.2 Field Wiring
SCADAPack controllers use screw termination style connectors for termination of field wiring.
These connectors accommodate solid or stranded wires from 12 to 22 AWG.
The connectors fit over pins on the controller board and the I/O modules. The connectors are
removable allowing replacement of the SCADAPack Controller without disturbing the field wiring.
Leave enough slack in the field wiring for the connector to be removed.
CAUTION: Always remove power before servicing unit.
Termination Connector Removal
• To remove the termination connector:
• Pull the connector upward from the board. Apply even pressure to both ends of the connector.
Termination Connector Installation
• To install the termination connector:
• Line up the pins on the module with the holes in the connector. Make sure all the pins line up
properly.
SCADAPack 32 Controller Hardware Manual
May 24, 2006
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