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Daewoo TACUMA User Manual

Daewoo TACUMA
126 pages
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BODY REPAIR MANUAL
TACUMA

Table of Contents

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Daewoo TACUMA Specifications

General IconGeneral
BrandDaewoo
ModelTACUMA
CategoryAutomobile
LanguageEnglish

Summary

Service Notice

How to Use This Manual

Guidance on using the body repair manual, covering its purpose and content for technicians.

Special Information

Important notes and warnings for safe and effective body repair procedures, highlighting potential hazards.

Supplemental Restraint System (SRS) Precautions

Safety guidelines for working around SRS components during body repair to prevent accidental deployment.

General Information

General Instruction and Manual Purpose

Outlines the manual's objective in guiding technicians through evolving vehicle bodywork and repair techniques.

Important Safety Notice

Crucial safety precautions to observe before and during body repair work to ensure personal and equipment safety.

Body Safety Principles

Explains the importance of structural integrity, crumple zones, and matching materials for occupant safety.

Loads on Body Parts

Details how all vehicle parts contribute to overall structural strength, including stressed and less stressed components.

High-Quality Materials in Bodywork

Focuses on the use of advanced materials like high-strength steel and preserving their properties during repairs.

Corrosion Protection Importance

Emphasizes the role of corrosion protection in bodywork durability and retention of value, and its preservation during repairs.

Repair Summary and Quality Standards

Summarizes key quality standards for DAEWOO vehicles and the impact of repair mistakes on safety and durability.

Zinc Treated Steel Plate Repair Techniques

Provides specific methods for repairing zinc-plated steel plates, covering preparation, welding, and filler application.

Technical Illustrations for Body Parts

Offers visual aids with numbered illustrations of various body components for identification and reference.

Body Repair Procedures Overview

Presents a step-by-step guide to the general body repair process, from initial inspection to final adjustments and checks.

Preparations for Bodywork

General Description of Bodywork

Explains monocoque body construction and the process of inspecting and assessing damage extent for repair.

Damage Inspection Checkpoints

Lists critical visual inspection points for various vehicle sections to identify damage and ensure structural integrity.

Correction of Damaged Areas

Details the procedure for correcting damaged body sections using frame straightening equipment and applying controlled force.

Measuring Systems for Body Accuracy

Covers the use of measurement tools like tram gauges to ensure body dimensions and alignment are restored correctly.

Welding and Tools for Body Repair

Spot Welding Procedures

Details the principles, conditions, and techniques for performing effective spot welding in automotive body repair.

Welding Strength Testing Methods

Explains how to perform destruction tests to verify the quality and strength of welded joints.

Gas Welding Applications

Describes the indispensable role of gas welding in body repair, including joining, cutting, and heating applications.

MIG Arc Welding Techniques

Covers Carbon Dioxide Arc (MIG) welding, highlighting its cost-effectiveness and stable weld strength.

Essential Body Repair Tools

Lists and illustrates various tools needed for body repair, categorized into protective, processing, fixing, shaping, and measuring tools.

Front Section Repair Procedures

Front Panel Repair

Details the repair of the front panel, its structural role, and specific welding and alignment considerations.

Front Wheelhouse Repair

Explains the procedure for replacing the front wheelhouse, emphasizing its impact on wheel alignment and the need for precise welding.

Front Longitudinal Repair

Covers the repair of the front longitudinal, its function in supporting suspension and maintaining rigidity, and welding methods.

Support Control Arm Repair

Details the repair of the support control arm, its connection points, and its contribution to front suspension and structural rigidity.

Front Pillar Repair

Describes the repair of the front pillar, its importance for cabin support, and the alignment of surrounding panels.

Roof, Back Panel, and Rear Floor Panel Repair

Roof Panel Repair

Details the repair of the roof panel, focusing on maintaining body horizontality and proper door opening flange adjustment before welding.

Back Panel Repair

Covers the repair of the back panel, its role in rear body rigidity, and the importance of alignment for lamps and other components.

Rear Floor Panel Repair

Explains the critical role of the rear floor panel for rear body rigidity and the procedures for its replacement and secure welding.

Frame Door Opening, Door, and Side Panel Outer Repair

Frame Door Opening Repair

Details the repair of the frame door opening, emphasizing its structural importance and the preference for repair over replacement.

Door Repair Procedures

Outlines the steps for door repair, including removal, preparation, painting, installation, and final checks for fit and function.

Side Panel Outer Repair

Focuses on the repair of the side panel outer, crucial for vehicle appearance and body lines, requiring precise alignment with other panels.

Fender, Hood, and Trunk Lid Repair

Fender Repair Process

Covers fender repair, including removing related parts, preparing the new fender, painting, and applying anti-rust agents.

Hood Repair and Installation

Details the procedure for hood repair, from removal and preparation to painting, pre-installation, and final adjustments for proper fit.

Trunk Lid Repair and Adjustment

Outlines the repair process for the trunk lid, including removal, preparation, painting, pre-installation, and checking clearances and operation.

Body Dimension Specifications

Body Drawings and Dimensions

Presents overall body drawings with key dimensions and wheel alignment specifications for reference and measurement.

Body Welding Diagrams

Illustrates detailed diagrams of body welding points and locations for various structural components.

Gap Measurement Chart

Provides a chart with specified gap dimensions for exterior panels, lamps, and bumpers to ensure proper fit and alignment.

Sealing, Caulking, and Deadner Application

Sealing and Caulking Procedures

Details methods for sealing and caulking various areas to prevent air and water leaks and inhibit rust.

Deadner Application for Noise Reduction

Explains the function of deadner in reducing vibration and noise, and provides procedures for its application and repair.

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