1–14 GENERAL INFORMATION
10. BODY REPAIR PROCEDURES
Procedure Remarks
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Inspect the damaged parts and the extent of damage and make
plans for the repair.
Prepare the new parts, special repair tools and others.
Remove the related parts for repair.
Roughly pull out and straighten the damaged areas.
Cut off the damaged areas and drills on the spot weld nuggets
and pry off the remaining spot weld flanges.
Peel off the undercoat and sealer.
Mold damaged areas and even out the welding flanges and fill
any holes.
Grind both sides of the welding section and set the new parts and
tack welds for temporary installation.
Inspect the dimensions for correct position and preinstall the exte-
rior parts and check the clearances and level differences.
Perform a trial welding and the main welding.
Finish the welding areas and even out the flanges for a close fit.
Apply the sealer to the matching and over lapped surface.
Apply the undercoat to the required areas.
Apply the paint.
Apply the deadner to the designated areas.
Coating the anti-rust agents to the designated areas.
Install the related parts and rub in grease to the moving parts and
replenish the cooling liquid, oil, aircon gas and others.
Check all operations, wheel alignments, leaks, head lamp aim and
others with the specified check sheet.
No. Operation
Inspection
Preparation
Removal
Pull out
Cut and pry off
Peel off
Molding
Set the new parts
Inspection
Welding
Finish
Sealing
Undercoating
Painting
Deadner
Anti-rust agents
Installation
Check and adjust
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