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DANA BREVINI E Series - User Manual

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Installation and Maintenance Manual
October 2022
IMM-0017EN
Gearmotors E Series

Table of Contents

Questions and Answers

  • W
    Willie SchneiderAug 5, 2025
    Why is my DANA BREVINI E Engine gearbox not working in low speeds/frequencies?
    • M
      Michael MyersAug 5, 2025
      If your DANA Engine gearbox isn't working well at low speeds or frequencies, it may be due to the frequency inverter operating at very low frequencies, which requires optimized inverter and motor parameters. Also, the gearbox efficiency might vary significantly, especially in worm-gearboxes. It's recommended to operate worm-gearboxes between 20-70 Hz and helical gear boxes between 10-70 Hz. Consider using a higher power motor and frequency inverter, or adjust the gearbox ratio to work within the recommended frequency range.
  • J
    Joshua EllisAug 14, 2025
    Why won't my DANA BREVINI E gearbox start?
    • D
      David RodriguezAug 14, 2025
      If your DANA Engine gearbox isn't starting, first check the voltage supply and frequency of your electrical connection to ensure they match the motor's nameplate. Refer to the motor manufacturer's start-up manual. If the problem persists, the load may be too high for the motor. Try loosening the gearbox from the load/torque. If it then works, the starting torque is insufficient, and a higher motor power is needed. For single-phase motors, also check the starting and running capacitors.
  • M
    Michael RojasAug 20, 2025
    How to check DANA Engine gearbox if it does not start?
    • N
      norrispeggyAug 20, 2025
      If the DANA Engine gearbox doesn't start, check the voltage supply and frequency of your electrical connection, ensuring they match the motor's nameplate. Refer to the motor manufacturer's start-up manual. Also, review the frequency inverter/driver manual. To check if the issue is with the driver or frequency inverter, bypass it and supply direct voltage to the motor according to the motor's nameplate.
  • C
    Chad DavisAug 25, 2025
    What to do if DANA BREVINI E Gearbox does not start?
    • K
      Karl ClaytonAug 25, 2025
      If the DANA Engine gearbox doesn't start, check the voltage supply and frequency of your electrical connection, ensuring they match the motor's nameplate. Refer to the motor manufacturer's start-up manual. Also, refer to the frequency inverters or drivers manual. To see if the problem is on your driver or frequency inverter, take out the driver/frequency inverter and make direct voltage supply to the motor according the motors nameplate.
  • W
    William HubbardAug 30, 2025
    Why does my DANA BREVINI E gearbox not start in the mornings?
    • W
      Willie ReevesAug 30, 2025
      If your DANA Engine gearbox doesn't start in the mornings or after a long stop, and the ambient temperature is below +5 Celsius, the oil may not be suitable for these conditions. Consider changing to lower viscosity oils, consulting this manual for the correct oil type. Alternatively, if possible, operate in higher ambient temperatures. If the issue persists, a higher power motor may be necessary.
  • M
    mcmillannicholasNov 8, 2025
    What to do if my DANA BREVINI E Engine gearbox does not start up?
    • D
      David MyersNov 9, 2025
      If your DANA Engine gearbox isn't starting, begin by checking the voltage supply and frequency of your electrical connection to ensure they match the motor's nameplate specifications. Consult the motor manufacturer's start-up manual for guidance. Also, make sure the brake is functioning correctly by checking the brake manufacturer's manual. If the brake is supplied by Dana Motion Systems Italia S.r.l., refer to this manual for the correct brake wiring diagram. If issues persist, directly supply voltage to the brake according to its nameplate (e.g., 198V DC) to listen for a clicking noise indicating it's opening. If no noise is heard, the brake or rectifier may be defective. If you hear the clicking noise, test if the load is too high for the motor by loosening the gearbox from the load/tor...

Summary

VERSION TRACKING

MANUAL APPLICABILITY AND SUPPORTED MODELS

Details the models for which this manual is applicable and supported.

HOW TO USE THIS MANUAL

UNIT DESIGNATION

DETAILED UNIT DESIGNATION

Explains the comprehensive designation system for gear units used in ordering.

NAMEPLATE UNIT DESIGNATION

Describes the abbreviated unit designation found on the product's nameplate.

PART LIST OF STANDARD TYPE GEAR UNITS

E....00 TYPES PART LIST

Provides the part list diagram and components for E....00 type gear units.

E....01 TYPES PART LIST

Details the components and part list for E....01 type gear units.

E....02 TYPES PART LIST

Lists the parts and provides a diagram for E....02 type gear units.

E....03 TYPES PART LIST

Presents the part list and assembly diagram for E....03 type gear units.

E....04 TYPES PART LIST

Diagram and list of components for E....04 type gear units.

E....05 TYPES PART LIST

Provides the part list and diagram for E....05 type gear units.

E....08 TYPES PART LIST

Details the components and part list for E....08 type gear units.

ET...00 TYPES PART LIST

Lists the parts and provides a diagram for ET...00 type gear units.

ET...01 TYPES PART LIST

Presents the part list and assembly diagram for ET...01 type gear units.

ET...02 TYPES PART LIST

Diagram and list of components for ET...02 type gear units.

ET....03 TYPES PART LIST

Provides the part list and diagram for ET....03 type gear units.

ET...04 TYPES PART LIST

Details the components and part list for ET...04 type gear units.

ET...05 TYPES PART LIST

Lists the parts and provides a diagram for ET...05 type gear units.

ET....08 TYPES PART LIST

Presents the part list and assembly diagram for ET....08 type gear units.

SAFETY

INTENDED USE

Defines the intended applications and operational scope for the gear reducer.

IMPROPER USE

Outlines prohibited uses and conditions that can lead to damage or hazards.

GENERAL SAFETY INSTRUCTIONS

Covers instructions for working on the gear reducer, operation, and maintenance.

LUBRICANT AND AMBIENT CONDITION SAFETY

Safety precautions related to lubricant handling and ambient operating conditions.

TIGHTENING TORQUES AND FIRE SAFETY

Guidelines for proper tightening torques and safety measures in case of fire.

PRE-INSTALLATION CHECKS

TRANSPORTATION CHECKS

Procedures for inspecting the gear unit for damage during transportation.

STORAGE GUIDELINES

Instructions on how to properly store the gear unit to maintain its condition.

INSTALLING THE GEAR UNIT

BEFORE YOU START

Pre-installation checklist and considerations before commencing the installation.

SHAFT DIMENSIONS AND AMBIENT TEMPERATURE CHECKS

Verifying shaft fitment and ensuring ambient temperature is within operational limits.

VOLTAGE SUPPLY CHECK

INSTALLATION CHECKS

MOUNTING POSITION AND OIL LEVEL

Verifying mounting position and checking the oil level according to specifications.

BREATHER PLUG AND SHAFT ENDS

Instructions for using the breather plug and checking shaft ends and mounting faces.

ABRASIVE AMBIENT AND PLUG ACCESSIBILITY

Covering abrasive environments and ensuring access to plugs for service.

MECHANICAL INSTALLATION

INSTALLING CUSTOMER SHAFT WITH SHOULDER

Procedure for installing customer-supplied shafts with a shoulder.

SHAFT TIGHTENING TORQUES

Specifies the correct tightening torques for shaft mounting bolts.

ADVISED SHAFT DIMENSIONS AND ACCESSORIES

Provides recommended shaft dimensions and related accessories.

TORQUE ARM CONNECTION

Illustrates the correct method for connecting the torque arm.

OUTPUT SHAFT ELEMENTS AND COUPLINGS

FITTING OUTPUT SHAFT ELEMENTS

Guides on assembling output shaft components.

CORRECT POSITION OF OUTPUT SHAFT ELEMENTS

Ensures proper placement of output shaft transmission elements.

COUPLING FITTING

MAINTENANCE AND INSPECTION SCHEDULE

OIL CHECKS AND MAINTENANCE SCHEDULE

Schedule for checking oil levels, leakage, and performing oil changes.

COMPONENT CHECKS AND SEAL;GREASE MAINTENANCE

Procedures for checking bearings, noise, rubber buffers, seals, and grease.

LUBRICATION GUIDELINES

OIL TYPES AND SPECIFICATIONS

Details various oil types, their specifications, and compatibility with temperature ranges.

CHANGING THE OIL PROCEDURE

Step-by-step instructions for safely changing the gearbox oil.

MOUNTING POSITIONS AND OIL QUANTITIES

Illustrates mounting positions and provides tables for required oil quantities.

OIL QUANTITIES

Provides specific oil volume requirements for different gear unit types and mounting positions.

TROUBLESHOOTING GUIDE

PRODUCT DISPOSAL

DISPOSAL OF OIL AND SEALING

Guidelines for the proper disposal of used lubricant and sealing components.

DISPOSAL OF METAL COMPONENTS

Instructions for separating and disposing of metal parts of the gear reducer.

DANA BREVINI E Series Specifications

General IconGeneral
BrandDANA
ModelBREVINI E Series
CategoryEngine
LanguageEnglish

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