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CONTENTS
Dana Incorporated IMM-0018EN - Installation and Maintenance Manual
8 MECHANICAL INSTALLATION ...................................................................................................... 38
8.1 INSTALLING CUSTOMER SHAFT WITH SHOULDER ....................................................................... 39
8.2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER ................................................................ 40
8.3 DISASSEMBLING CUSTOMER SHAFT WITH SHOULDER ............................................................... 41
8.4 DISASSEMBLING CUSTOMER SHAFT WITHOUT SHOULDER ........................................................ 42
8.5 SHAFT TIGHTENING TORQUES VALUES ARE AS SHOWN ............................................................. 43
8.6 RECOMMENDED SHAFT DIMENSIONS FOR KT...00 TYPES ........................................................... 44
8.7 K.00.. - K.97.. DIMENSIONS OF SPLINED HOLLOW SHAFT TO DIN 5480 ...................................... 45
8.8 ASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK .................................................................. 47
8.9 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK ............................................................ 49
8.10 ASSEMBLING GEAR UNIT WITH TORQUE ARM .............................................................................. 50
8.11 FOR THE FIXING BOLD POSITION REFER TO THE FOLLOWING DIMENSIONS ............................ 52
8.12 K.00.. - K.20.. TORQUE ARM ASSEMBLY DETAILS ......................................................................... 54
8.13 FITTING OUTPUT SHAFT ELEMENTS ............................................................................................... 55
8.14 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS .................................................................... 55
8.15 FITTING COUPLINGS ........................................................................................................................ 56
9 MAINTENANCE & INSPECTION .................................................................................................... 57
10 LUBRICATION ................................................................................................................................ 58
10.1 OIL TYPES .......................................................................................................................................... 58
10.2 CHANGING THE OIL .......................................................................................................................... 59
10.3 OIL PLUGS AND OIL QUANTITIES .................................................................................................... 60
10.3.1 K.00. - K.20. TWO - THREE STAGE HELICAL-BEVEL GEARED GEARBOXES OIL LEVEL PLUGS .. 60
10.3.2 K.27.. - K.97.. THREE STAGE K SERIES OIL LEVEL PLUGS ............................................................. 61
10.3.3 K.28.. - K.97.. FOUR STAGE K SERIES OIL LEVEL PLUGS............................................................... 62
10.3.4 K.27.. - K.97.. FIVE-SIX STAGE K SERIES OIL LEVEL PLUGS .......................................................... 63
10.4 MOUNTING POSITIONS .................................................................................................................... 64
11 TROUBLESHOOTING GUIDE ........................................................................................................65
12 DISPOSAL ....................................................................................................................................... 68
12.1 DISPOSAL OF OIL .............................................................................................................................. 68
12.2 DISPOSAL OF SEALING .................................................................................................................... 68
12.3 DISPOSAL OF METAL ........................................................................................................................ 68