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Denso RC5 - User Manual

Denso RC5
176 pages
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ROBOT
RC5 CONTROLLER
INTERFACE MANUAL

Table of Contents

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Summary

Preface

Robot Models Covered by This Manual

Lists robot models addressed in the manual.

How the Documentation Set is Organized

Overview of Related Manuals

Lists all related manuals in the documentation set and their purpose.

How this Book is Organized

Safety Precautions and Chapter Outline

Outlines the structure of the book, including safety and main chapters.

SAFETY PRECAUTIONS

Terminology and Definitions

Defines key terms related to robot operation spaces and programs.

1. Introduction and 2. Installation Precautions

Covers introduction to safety and installation environment requirements.

2.1 Installation Environment Requirements

Details environmental requirements for standard and dust-proof types.

2.2 Service Space

Importance of maintaining sufficient service space for robot operations.

2.3-2.7 Device and Positioning Precautions

Covers placement of control devices, gauges, wiring, E-stop switches, and indicators.

2.8 Safety Fence;Enclosure Setup

Guidelines for setting up safety fences or enclosures to prevent access.

2.9 Rope or Chain Positioning

Alternative safety measures using ropes or chains if fences are not feasible.

2.10-2.15 Operational Safety Guidelines

Covers motion space, modifications, tool cleaning, lighting, object protection, and warning labels.

3. Precautions While Robot is Running

Guidelines for safe robot operation and worker precautions.

3.1 Working Regulations and Worker Adherence

Establishing and enforcing work regulations for safe operation.

Chapter 1 General Information about RC5 Controller

1.1 Controller Model Name Identification

Explains how to identify the controller model from its nameplate.

Robot System Type A Notes

Details modified deadman switch functions and identification for Robot System "Type A".

Single Point of Control Function

Function limiting robot start to a specified device for Robot System "Type A".

1.2 Robot Controller Components Identification

Identifies components of the robot controller for VM-D/HM-E series.

Controller Components (Other Series)

Identifies components of robot controllers for other series.

Connector Pin Assignments (Bus and Parallel Interface)

Lists connector pin assignments for different series and encoder connection types.

1.3 Robot Controller Specifications

Key Controller Specifications

Details essential specifications like control system, axes, memory, power, and environment.

[ 2 ] Outer Dimensions

Robot Controller Outer Dimensions

Shows external dimensions for different robot controller models.

10 Location of IPM boards

IPM Board Locations by Model

Table showing IPM board locations for various robot series and models.

1.4 Controller System Configuration

1.4.1 Internal Circuits (Typical Configuration)

Block diagram of internal circuits for a typical RC5 controller.

1.4.2 Typical Robot System Configurations

Shows typical system configurations with multiplexed bus encoders.

System Configuration Example (Parallel Interface)

Diagram of system setup with parallel interface encoders.

Chapter 2 General Information about the Interface

2.1 Standard vs. Compatible Modes

Explains the two operating modes: standard and compatible.

2.2 Mode Switching Procedure

Procedure for switching between standard and compatible modes.

Teach Pendant Mode Switching

Step-by-step guide to switching modes using the teach pendant.

Computer Mode Switching

Step-by-step guide to switching modes using a computer via WINCAPSII.

2.3 Types and General Information about I;O Signals

System I;O Signals (Standard Mode)

Describes system and user I/O signals used in standard mode.

System I;O Signals (Compatible Mode)

Describes system and user I/O signals used in compatible mode.

2.4 Using User I;O Signals (common to both modes)

User I;O Declaration and Input Commands

Covers I/O variable declaration, global/local variables, and input commands.

User Output Commands

Details SET, RESET, and OUT commands for user output.

Chapter 3 System I;O Signals Standard Mode

System Output Signals (Standard Mode)

Lists system output signals and their functions in standard mode.

Output Signal Usage (Standard Mode)

Describes the usage of each system output signal in standard mode.

3.3 Types and Functions of System Input Signals (Standard Mode)

System Input Signals (Standard Mode)

Lists system input signals and their functions in standard mode.

3.4 Usage of System Input Signals (Standard Mode)

Enable Auto Input Signal

Details function, terminal, and input conditions for the Enable Auto input signal.

Robot Stop Input Signal

Details function, terminal, and input conditions for the Robot Stop input signal.

Step Stop (All Tasks) Input Signal

Details function, terminal, and input conditions for the Step Stop input signal.

Instantaneous Stop (All Tasks) Input Signal

Details function, terminal, and input conditions for the Instantaneous Stop input signal.

Interrupt Skip Input Signal

Details function, terminal, and input conditions for the Interrupt Skip input signal.

3.5 Command Execution I;O Signals Dedicated to Standard Mode

I;O Command Information

Table listing I/O commands and their functions.

I;O Command Processing

General information and diagram illustrating I/O command processing.

Command and Data Areas Usage

Details usage of command, data areas, and odd parity.

Strobe Signal Usage

Details function, terminal, and input conditions of the strobe signal.

Command Processing Complete Output

Details function, terminal, and usage of the command processing complete signal.

Status Area Usage

Details usage, terminal numbers, and conditions for the status area output.

I;O Commands Details

Table listing various I/O commands and their parameters.

Program Operation Command

Details function, format, and description of the Program Operation Command.

External Speed and Acceleration Setting

Details command for setting external speed, acceleration, and deceleration.

Error Read Command

Details command for reading existing error numbers to the status area.

Type I Variable Write Command

Details command for substituting values into Type I global variables.

Type I Variable Read Command

Details command for outputting Type I global variable values to the status area.

Mode Switching Command

Details command for switching robot operation mode from external device.

Clear Robot Failure Command

Details command to clear a robot failure.

I;O Write Command

Details command to substitute status into internal I/O area.

I;O Read Command

Details command to output status of internal I/O area to status area.

3.6 Example of Using System I;O Signals in Standard Mode

Example Equipment Setup

Illustrates an example setup for starting/stopping robot using I/O signals.

Equipment Operating Panel Functions

Details functions of display, lamps, and switches on an operating panel.

Procedure Outline and I;O Signals

Outlines procedure and shows I/O signals for start, stop, and operation.

Start;Stop Procedure Signals-1

Diagram showing I/O signals for operation preparation and start.

Start;Stop Procedure Signals-2

Diagram showing I/O signals for automatic operation and operation end.

Chapter 4 System I;O Signals Compatible Mode

System Output Signals (Compatible Mode)

Lists system output signals and functions in compatible mode.

Output Signal Usage (Compatible Mode)

Describes the usage of system output signals in compatible mode.

Auto Mode Output Signal Usage

Details function, terminal, usage, and conditions for Auto Mode output.

Servo ON Output Signal Usage

Details function, terminal, usage, and conditions for Servo ON output.

CAL Complete Output Signal Usage

Details function, terminal, usage, and conditions for CAL Complete output.

External Mode Output Signal Usage

Details function, terminal, usage, and conditions for External Mode output.

Teaching Output Signal Usage

Details function, terminal, usage, and conditions for Teaching output.

Program Start Reset Output Signal Usage

Details function, terminal, usage, and conditions for Program Start Reset output.

Robot-in-operation Output Signal Usage

Details function, terminal, usage, and conditions for Robot-in-operation output.

Single-Cycle End Output Signal Usage

Details function, terminal, usage, and conditions for Single-Cycle End output.

Normal CPU Output Signal Usage

Details function, terminal, usage, and conditions for Normal CPU output.

Robot Failure Output Signal Usage

Details function, terminal, usage, and conditions for Robot Failure output.

Robot Warning Output Signal Usage

Details function, terminal, usage, and conditions for Robot Warning output.

Dead Battery Warning Output Signal Usage

Details function, terminal, usage, and conditions for Dead Battery Warning output.

Error No. Output Signal Usage

Details function, terminal, usage, and conditions for Error No. output.

Continue Start Permitted & SS Mode Outputs

Details usage and conditions for Continue Start Permitted and SS mode outputs.

Emergency Stop Output

Details function, terminal, and usage of Emergency Stop output.

System Input Signals (Compatible Mode)

Lists system input signals and functions in compatible mode.

Enable Auto Input Signal Usage

Details function, terminal, and input conditions for Enable Auto input.

Operation Preparation Start Input Signal

Details function, terminal, and input conditions for Operation Preparation Start input.

Operation Prep. Start Signal Timing

Timing chart for operation preparation start signal and related inputs/outputs.

Chapter 5 Connector Pin Assignment and I;O Circuits (NPN type)

Connector Pin Assignment (NPN Type)

Describes pin assignments for connectors on the robot controller (NPN type).

Common Pin Assignments (NPN Type)

Pin assignments common to both modes for HAND I/O CN9.

I;O Power Connector CN7 (Common)

Pin assignment for the I/O POWER connector CN7, common to both modes.

RS232 C Connector CN1

Pin assignment for the RS232C connector CN1.

Pin Assignment in Standard Mode (NPN)

Describes pin assignments for CN10 and CN8 in standard mode (NPN type).

Input Connector CN8 (Standard Mode, NPN)

Pin assignments for the INPUT CN8 in standard mode (NPN type).

Pin Assignment in Compatible Mode (NPN)

Describes pin assignments for CN10 and CN8 in compatible mode (NPN type).

Input Connector CN8 (Compatible Mode, NPN)

Pin assignments for the INPUT CN8 in compatible mode (NPN type).

Controller I;O Circuits (NPN Type)

Shows circuit configurations and connections for input circuits (NPN type).

Input Circuits (NPN Type)

Shows circuit configurations and connections for input circuits (NPN type).

Robot Stop & Enable Auto Input Circuits

Input circuit configuration for Robot Stop and Enable Auto signals.

Output Circuits (NPN Type)

Shows configuration and connection examples for output circuits (NPN type).

Emergency Stop Circuit (NPN)

Examples of configuration and connection for emergency stop circuits (NPN type).

I;O Power Connector (NPN Type)

Shows examples of connecting I/O power connectors with internal/external power.

Wiring Check Points (NPN Type)

Procedures for checking wiring continuity before powering on.

Chapter 6 Connector Pin Assignment and I;O Circuits (PNP type)

Connector Pin Assignment (PNP Type)

Describes pin assignments for connectors on the robot controller (PNP type).

Common Pin Assignments (PNP Type)

Pin assignments common to both modes for HAND I/O CN9 (PNP type).

I;O Power Connector CN7 (Common, PNP)

Pin assignment for I/O POWER connector CN7, common to both modes (PNP type).

Pin Assignment in Standard Mode (PNP)

Describes pin assignments for CN10 and CN8 in standard mode (PNP type).

Input Connector CN8 (Standard Mode, PNP)

Pin assignments for INPUT CN8 in standard mode (PNP type).

Pin Assignment in Compatible Mode (PNP)

Describes pin assignments for CN10 and CN8 in compatible mode (PNP type).

Input Connector CN8 (Compatible Mode, PNP)

Pin assignments for INPUT CN8 in compatible mode (PNP type).

Controller I;O Circuits (PNP Type)

Shows circuit configurations and connections for input circuits (PNP type).

Input Circuits (PNP Type)

Shows circuit configurations and connections for input circuits (PNP type).

Robot Stop and Enable Auto Input Circuits (PNP)

Input circuit configuration for Robot Stop and Enable Auto signals (PNP type).

Output Circuits (PNP Type)

Shows configuration and connection examples for output circuits (PNP type).

Emergency Stop Circuit (PNP)

Examples of configuration and connection for emergency stop circuits (PNP type).

I;O Power Connector (PNP Type)

Shows examples of connecting I/O power connectors with internal/external power (PNP type).

Wiring Check Points (PNP Type)

Procedures for checking wiring continuity before powering on (PNP type).

Chapter 7 I;O Wiring

Multi-core Cables with Connectors

Lists optional multi-core I/O cables with part numbers and lengths.

Recommended Connectors and Standards

Lists recommended connectors, cable standards, and remarks for I/O cables.

7.2 Wiring of Primary Power Source

Details power supply specifications, pin assignments, and consumption.

Robot Controller Power Supply Specifications

Details power supply specifications, pin assignments, and consumption.

Denso RC5 Specifications

General IconGeneral
BrandDenso
ModelRC5
CategoryRobotics
LanguageEnglish

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