DIMA HC-100 User Manual

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TB-1026

HybridC

HC-100/200

Service Manual Ver1.1

This document contains proprietary information which is protected by copyright. All rights are

reserved. No parts of this document may be photocopied, reproduced, or translated into

another language without the prior written consent of DIMA Group B.V. .

The information contained in this document is subject to change without prior notice.

© Copyright 2008 DIMA Group B.V.

Table of Contents

Default Chapter3
- Table of Contents3
1 Introduction6
- About this Manual6
- Model Overview7
2 Safety8
- Warnings8
- Emergency Switches8
3 Machine Overview9
- Introduction9
- Electrical Block Diagram9
- Block Diagram of Air10
- Routing of the Air Lines11
- Air Lines Routing of the Options12
- With Options HC-1050 or HC-105112
- With Options HC-1000, HC-1010, or HC-103014
- With Options HC-1160/117016
- Electrical Compartment in Front17
- Electrical Compartment in Rear19
- Detection of Exhausted Air21
- And y Movement21
- Head with Connection PCB22
- Dispense Head PCB23
- Z Movement at23
- ZØ Movement at24
- Embedded Software25
- Additional Revision Information25
- General25
- Specific26
- HC-1160/ HC-1170 General26
- HC-1170 Specific26
4 Machine Installation27
- Pre-Installation Checks27
- Unpacking the Machine and Removing Transport Locks27
- Placing and Leveling the Machine29
- Connections and Pressure Setting29
- Completion of the Installation30
- Installing Special Options30
- Installing Options DD-52XX30
- Installing Option HC-1050/ HC-105130
- Installing Option HC-1210/ HC-121533
- Installing Option HC-1230/ HC-123133
- Installing Options HC-1235 and HC-123634
- Installing Option HC-132034
- Installing Options HC-1380 and HC-139036
- Installing Options HC-1160 and HC-117037
- Placing/Adjusting Stopper Pin/Product Detect Sensor of Conveyor37
- Adjusting the Conveyor Level and Height39
- Setting-Up the Weight Scales40
- Settings40
- Setting-Up the Com Parameters40
5 Maintenance43
- Introduction43
- Service Diagnostics43
- Regular Maintenance44
- Checklist for the Maintenance of the HYBRID48
6 Electrical Wiring52
- Electrical Wiring Diagrams52
- Overview of the Wiring Diagrams52
7 Pneumatics54
- Overview54
- Pneumatics Diagram54
8 Diagnostics for Pcb's57
- Introduction57
- Controller EL-0487357
- Led's on Upper Left Side of the EL-0487358
- Led's Near Connectors P1 and P2 on the EL-0487359
- Led's Near Connector P3 and P4 on the EL-0487360
- Led's on Upper Right Side of the EL-0487361
- Led's on Bottom Left Side of the EL-0487363
- Led's Near Connectors P21 Till P26 on the EL-0487364
- Led's Near Connectors P27 Till P29 on the EL-0487365
- Explanation of DIP-Switches on EL-0487366
- Advanced Power LED Controller EL-0487268
- Stepper Drivers EL-0487469
- Interconnection PCB EL-0487570
9 Small Repairs and Adjustments72
- Pressure Settings72
- Focusing the Fiducial Camera72
- Replacing the Fiducial Camera at a73
- Replacing the Fiducial Camera at a74
- Replacing Stepper Motors75
- Replacing the Stepper Motors of the X and y Axis75
- Replacing the Stepper Motor of the Z Axis on the76
- Replacing the Stepper Motor of the Ø Axis78
- Replacing Pcb's of Stepper Motors79
- Replacing and Adjusting the Encoder79
- Exchanging the Flexible Cable Duct on the82
- Adjusting the X, Y, Z and Ø Limits84
- Adjusting the Limits for the X Axis84
- Adjusting the Limits for the y Axis84
- Adjusting the Limits for the Z Axis with the84
- Adjusting the Limits for the Z Axis with the85
- Adjusting the Limits for the Ø Axis with the86
- Replacing the Differential Pressure Switch86
- Fitting a New Stop Pin in a Conveyor88
10 Spare Parts89
Electrical Wiring Diagrams Revision105
Electrical Wiring Diagrams Revision112
Electrical Wiring Diagrams of Options130
EL-04806 Dispense Head PCB Overview141
EL-04873 Control PCB Overview145
EL-04875 Connection PCB Overview157
EL-04876 Dispense Head PCB Overview163
EL-04879 Dispense Head PCB Overview167
I/O Assignment170

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DIMA HC-100 Specifications

General

Brand	DIMA
Model	HC-100
Category	Dispenser
Language	English

Summary

Safety

General Safety Warnings

Lists critical warnings and precautions for safe machine operation.

Emergency Switches

Explains the location and function of the machine's emergency stop switches.

Machine Overview

Machine Installation

Pre-installation Checks

Lists essential checks required before installing the machine.

Unpacking and Transport Lock Removal

Instructions for safely unpacking the machine and removing transport locks.

Placing and Leveling the Machine

Procedures for positioning and leveling the machine for optimal operation.

Connections and Pressure Setting

Details on connecting power, PC, and setting the main air pressure.

Maintenance

Regular Maintenance Procedures

Step-by-step guide for routine maintenance tasks to keep the machine in good condition.

Maintenance Checklist

Diagnostics for PCB's

LEDs on EL-04873 Upper Left Side

Explanation of DIP-Switches on EL-04873

Small Repairs and Adjustments

Replacing Stepper Motors

Adjusting X, Y, Z, and Ø Limits

Appendix E: EL-04873 Control PCB Overview

Connector Pinning

Connector Numbering

Appendix I: I/O Assignment

Digital Inputs

Digital Outputs

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