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Doosan Mega 500-V User Manual

Doosan Mega 500-V
210 pages
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022-00029AE Operation and Maintenance Manual Copyright 2001 DOOSAN
DOOSAN reserves the right to improve our products in a continuing process to provide the best possible
product to the market place. These improvements can be implemented at any time with no obligation to
change materials on previously sold products. It is recommended that consumers periodically contact their
distributors for recent documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your
machine’s package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Operation and Maintenance Manual
022-00029AE
Serial Number 2001 and Up
August 2001
Mega 500-V (TIER II)

Table of Contents

Questions and Answers:

Doosan Mega 500-V Specifications

General IconGeneral
BrandDoosan
ModelMega 500-V
CategoryCompact Loader
LanguageEnglish

Summary

SAFETY

GENERAL SAFETY ESSENTIALS

General safety guidelines for operating the wheel loader, covering essential practices and precautions.

BEFORE STARTING ENGINE

CHECKS BEFORE STARTING ENGINE

Details daily checks required before starting the engine for safe operation.

ENGINE STARTING

Provides a step-by-step guide for safely starting the machine's engine.

MACHINE OPERATION

AVOID HIGH-VOLTAGE CABLES

Highlights the extreme danger of high-voltage cables and necessary safe distances.

MAINTENANCE

PREVENTIVE MAINTENANCE

Outlines the importance of periodic checks and replacements for machine upkeep.

MAINTENANCE INTERVALS

Details the recommended maintenance schedule based on operating hours and time intervals.

CHANGE ENGINE OIL AND FILTER (INITIAL)

Outlines the initial engine oil and filter change procedure after the first 50 hours.

OPERATING CONTROLS

OPERATION

ENGINE START AND STOP

Provides detailed procedures for safely starting and stopping the engine.

MACHINE TRAVEL

Details safe operating practices and precautions for traveling with the machine.

TROUBLESHOOTING

ENGINE

Covers common engine problems, their possible causes, and recommended remedies.

HYDRAULIC SYSTEM

Addresses common hydraulic system problems, possible causes, and remedies.

TRAVEL SYSTEM

Covers problems related to the travel system, including causes and solutions.

STEERING

Addresses steering system problems, possible causes, and remedies.

BRAKING

Covers braking system issues, possible causes, and recommended remedies.

SPECIFICATIONS

GENERAL SPECIFICATIONS

Provides detailed specifications for the Mega 500-V (Tier II) machine.

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