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Dräger Polytron 5100 User Manual

Dräger Polytron 5100
30 pages
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WARNING
Strictly follow the Instructions for Use.
The user must fully understand and strictly observe the
instructions. Use the product only for the purposes specified
in the Intended use section of this document.
!
Dräger Polytron 5100
Instructions for Use
i
www.norrscope.com

Table of Contents

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Dräger Polytron 5100 Specifications

General IconGeneral
BrandDräger
ModelPolytron 5100
CategoryMeasuring Instruments
LanguageEnglish

Summary

For Your Safety

General Safety Statements

Provides essential safety guidelines for using the Dräger Polytron 5100 instrument and its components.

Definition of Alert Icons

Explains the meaning of hazard alert icons (DANGER, WARNING, CAUTION, NOTICE) used in the document.

Product Description

Product Overview

Details the components of the Dräger Polytron 5100, including explosion-proof and increased safety instrument types.

Intended Use and Operating Area

Specifies the intended application, hazardous area classification (zones/divisions), and operating conditions for the instrument.

Installation Procedures

General Information for Installation

Covers key considerations for selecting installation sites and ensuring system performance and effectiveness.

Installation Restrictions

Outlines limitations and requirements for power supply, cable specifications, and environmental exposure.

Mechanical Installation

Provides guidance on mounting the instrument on a flat surface, ensuring accessibility and unobstructed sensor view.

Electrical Installation without Docking Station

Details power and signal wiring, including 2-wire/3-wire configurations, and relay options.

Electrical Installation with Docking Station

Describes the two-step process for mounting and connecting the Docking Station and main instrument.

Installing the Sensor

Step-by-step instructions for correctly installing the EC sensing head into the instrument or sensing head housing.

Connecting the EC Sensing Head Remote

Covers mounting kits, sensor installation, and connecting the remote EC sensing head to the Polytron 5100.

Operation of the Dräger Polytron 5100

Normal Operation and Display

Details the start-up sequence, warm-up period, and normal display and LED indications during operation.

Analog Signals

Explains the analog output signal (4-20 mA) proportional to the detected gas concentration.

Display and LED Symbols

Describes the meaning of display segments and LED indicators for normal operation, faults, and alarms.

Menu Navigation

Guides users on navigating the instrument's menu using a magnetic wand for configuration and parameter changes.

Menu Overview and Functions

Provides a flowchart of menu options and describes key functions like zero adjustment, span adjustment, and relay tests.

Maintenance and Calibration

Maintenance Intervals

Defines recommended inspection and check intervals for commissioning, every 6 months, and on demand sensor changes.

Calibration Procedures

Details the general procedure for calibration, including zero and span calibration, and warnings for proper execution.

Zero Calibration

Step-by-step guide for performing zero calibration using ambient air or nitrogen, ensuring correct zero point adjustment.

Span Calibration

Instructions for span calibration using calibration gas, adjusting sensitivity to match known concentration.

Troubleshooting Faults and Warnings

Lists common error and warning messages, their causes, and recommended remedies for the instrument.

Replacing the Sensor

Provides instructions for safely replacing the sensor, including necessary checks and potential factory default loading.

Replacing the Main Electronics

Details the procedure for replacing the main electronics, including power disconnection and parameter checks.

Cleaning the Instrument

Guidelines for cleaning the instrument using a soft cloth, water, and mild detergent.

Technical Specifications

Approvals and Marking

Lists safety approvals (ATEX, IECEx, UL) and explains the serial number key for determining the manufacturing year.

Signal Transmission and Power Supply

Details analog output signal ranges, power supply requirements, and cable specifications.

Physical and Environmental Specifications

Provides dimensions, weight, enclosure details, and environmental operating/storage conditions.

Tightening Torque and Wiring Terminals

Provides torque values for instrument threads and field wiring terminals for proper installation.

Ordering Information

Dräger Polytron 5100 Models

Lists available models of the Dräger Polytron 5100 gas detection instrument with their corresponding part numbers.

Docking Station Options

Details the available docking station versions, including power-only and power-and-relay configurations.

Accessories and Spare Parts

Lists various accessories and common spare parts available for the Dräger Polytron 5100.

Declaration of Conformity

EC Declaration of Conformity

States the product's compliance with EC directives (ATEX, EMC, Low Voltage) and lists applicable standards.

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