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Dräger Polytron Ex

Dräger Polytron Ex
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9023744 - 3rd edition - October 2005
Page 1 of 40
D
Polytron
Transmitter Ex and Ex R
Instructions for Use
00123744_1.eps

Table of Contents

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Dräger Polytron Ex Specifications

General IconGeneral
Ingress protectionIP66 / IP67
Gas typesToxic gases, Oxygen
Measurement PrincipleElectrochemical, Infrared, Catalytic
Output signal4-20 mA
CommunicationHART
ApprovalsATEX, IECEx, UL, CSA
Housing MaterialStainless steel

Summary

For Your Safety

Maintenance Guidelines

Procedures for regular inspection and servicing by trained personnel.

Explosion Hazard Area Usage

Guidelines for using equipment in potentially explosive atmospheres according to regulations.

Liability and Warranty Information

Information on liability transfer and warranty provisions.

Intended Use

Combustible GasVapor Monitoring

Stationary, continuous monitoring for concentrations of combustible gas/air or vapour/air mixtures below LEL.

Transmitter and Range Specifications

Details on Polytron Ex and Ex R transmitters and their measuring ranges (0-99% LEL, 0-9.9% LEL).

Device Concept

Polytron Ex Transmitter Configurations

Concepts for Polytron Ex transmitters with integrated sensors (PR M, LC M) for accessible locations.

Polytron Ex R Remote Configurations

Concepts for Polytron Ex R transmitters with remote sensing heads (SE Ex PR M ET, SE Ex LC M) for inaccessible locations.

Hints for Safe Use

Polytron Ex Safety Precautions

Specific safety guidelines for the Polytron Ex transmitter and its Ex-sensor connections.

Polytron Ex R Safety Precautions

Specific safety guidelines for the Polytron Ex R transmitter and its remote sensing head connection.

General Polytron ExEx R Safety

General safety measures for power supply, signal transmission, and operating temperatures.

Atmospheric Substance Interference

Substances that may impair sensor sensitivity and recommended actions.

Intrinsic Safety Concept Details

Explosion protection concepts (EEx me [ib] IIC T4/IIB T4) and zone applicability.

Explosion Protection Measurement Function

Suitability for specific gases, special conditions for safe use, and measurement principles.

Installing Transmitters Polytron Ex resp. Ex R

General Installation Guidelines

Selecting location, avoiding external influences, and professional wiring for explosive atmospheres.

Gas Density and Ventilation Considerations

Proper placement based on gas density and ventilation for optimal detection.

Mounting the Polytron Ex Transmitter

Methods for mounting the transmitter, including using screws or mounting brackets.

Mounting the Polytron Ex R Transmitter

Guidelines for mounting the Polytron Ex R, including cable length and fixing methods.

Mounting the Sensing Head SE Ex

Instructions for mounting the SE Ex sensing head, including fixing and further information.

Installing Electrical Connections

Transmitter to Central Unit Connection

Procedures for connecting the transmitter to the central unit, including cable gland and routing.

3-Wire Connection Details

Specifics on cable resistance, grounding, and connections for the 3-wire setup.

4-Wire Connection Details

Specifics on cable gland, cable resistance, grounding, and connections for the 4-wire setup.

Polytron Ex R to Sensing Head Connection

Connecting the Polytron Ex R transmitter to the SE Ex sensing head, including cable color coding.

Ex-sensor Installation in Transmitter

Step-by-step guide for installing an Ex-sensor into the transmitter, including mounting and adjustment.

Constant Current Adjustment

Procedure for adjusting constant current for the Ex-sensor, including jumper settings and voltage checks.

Start-Up

Initial Power On and Warm-up

Instructions for switching on the supply voltage and allowing the transmitter to warm up.

Polytron Ex Zero Adjustment

Procedure for zero adjustment of the Polytron Ex transmitter using clean air or a calibration adapter.

Polytron Ex Sensitivity Adjustment

Procedure for sensitivity adjustment of the Polytron Ex transmitter using calibration gas.

LC M Sensor Calibration Notes

Specifics on displaying concentration for LC M sensors and using calibration chambers.

Polytron Ex R Zero Adjustment

Procedure for zero adjustment of the Polytron Ex R transmitter using clean air or a calibration adapter.

Polytron Ex R Sensitivity Adjustment

Procedure for sensitivity adjustment of the Polytron Ex R transmitter using calibration gas.

Checking Measured Value Output

Comparing transmitter display with central unit reading and checking alarm triggering with test gas.

Testing Sensor Signal Sensitivity

Procedure for testing sensor signal sensitivity using test gas and calculating sensitivity E.

Completing the Sensor Signal Test

Final steps after testing the sensor signal, including setting the sliding switch and closing the flap.

Operational Use

Interpreting Display and Current Signals

Understanding display indications, reference numbers, and current signal loop values (4-20 mA).

Using the Dust Filter Accessory

Guidelines for using the dust filter with Ex-sensor PR M, including maintenance and calibration.

Handling Operation Interruptions

Procedures for system readiness after interruptions like servicing or inspection, including recalibration.

Maintenance

Daily Maintenance Checks

Performing visual inspections to ensure the device is operational.

Initial and Periodic Maintenance

Performing zero/sensitivity calibration, checking display, and inspecting sensor sintered metal disc.

Annual Specialist Inspection

Annual inspection by trained specialists and recommendations for service contracts.

Ex-sensor Replacement Procedure

Detailed steps for replacing Ex-sensors in both Polytron Ex and Polytron Ex R transmitters.

Troubleshooting: Faults, Causes, and Remedies

No Display Troubleshooting

Identifies a faulty cable as the cause for no display and suggests checking the connection.

Calibration Failure Troubleshooting

Addresses calibration issues due to faulty or poisoned Ex-sensors and suggests replacement.

Fluctuating Measurement Current Troubleshooting

Troubleshooting fluctuating current by resetting the sliding switch to normal mode.

Low Measurement Current Troubleshooting

Diagnoses low current (<3.0 mA) due to sensor issues and suggests recalibration or replacement.

Technical Data

Transmitter Ex and Ex R Specifications

Detailed technical specifications including measuring range, voltage, dimensions, and environmental conditions.

ATEX and CE Compliance Details

Information on CE marking, degree of protection, and device description according to directives.

Safety-Relevant Parameters

Parameters related to power supply, sensor output current, and connectable inductance/capacity.

Ex-sensor Specifications (PR M, LC M)

Technical data for Ex-sensor PR M and LC M, including part numbers and operational parameters.

Sensing Head SE Ex Specifications

Technical data for SE Ex PR M and SE Ex LC M sensing heads, including part numbers and operational parameters.

Device Dimensions Overview

References to pages detailing the dimensions of the Transmitter Ex/Ex R and Sensing Head SE Ex.

Gases and Vapours Suitability

Test results for detecting various gases and vapours, including LEL, linearity error, and display values.

Transmitter Ex Ex R Dimensions Diagram

Diagram showing the dimensions of the Transmitter Ex / Ex R with measurements in mm.

Sensing Head SE Ex Dimensions Diagram

Diagram showing the dimensions of the Sensing Head SE Ex with measurements in mm.

Design and Mode of Operation

Transmitter and Sensing Head Design

Description of the Polytron Ex and Ex R transmitter housings, materials, and sensor construction.

Principle of Operation Explained

Detailed explanation of the heat-of-reaction principle, Wheatstone bridge, and signal conversion.

Order List

Transmitter and Sensor Part Numbers

List of part numbers for Polytron Ex, Ex R transmitters, and associated Ex-sensors.

Accessory and Calibration Part Numbers

List of part numbers for accessories like cable glands, dust filters, and calibration equipment.

Spare Parts List

List of available spare parts, including Ex-sensors, adapter plates, and special keys.

EC Type-Examination Certificate

Device and Manufacturer Details

Details of the gas measuring device (Polytron Ex/Ex R) and its manufacturer, Dräger Safety.

ATEX Compliance and Requirements

Information on ATEX compliance, zone applicability (II 2G EEx me [ib] IIC/IIB T4), and labeling.

Device Description and Parameters

Description of the gas measuring head and its intrinsically safe output circuit parameters.

Safe Application Conditions

Specific conditions for safe application, including sensor connection and IP protection.

Addendum Details

First addendum to the EC type-examination certificate covering specific gases and vapors for explosion protection.

Special Conditions for Safe Use

Notes to be observed from the operating manual regarding safe usage.

Declaration of Conformity

Product and Directive Compliance

Declaration of conformity for Polytron Ex/Ex R, complying with Directive 94/9/EC and referencing the EC type-examination certificate.

Notified Body and Quality System

Details of the notified body (EXAM) and the approved quality system for manufacturing.

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