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Duplo DocuCutter CC-228 - User Manual

Duplo DocuCutter CC-228
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Ver. 042013 Effective from S/N 881041304078
DocuCutter CC-228
Operational Manual
Before operating the machine, read this manual. Follow all safety precautions.
Duplo USA Corporation
3050 S. Daimler St, Santa Ana, CA 92705
www.duplousa.com

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Questions and Answers

  • A
    alexandriapayneSep 7, 2025
    How to resolve slitting issues on my Duplo Cutter?
    • A
      amandareedSep 7, 2025
      To resolve slitting issues on your Duplo Cutter, replace the slitter.
  • M
    Marie MaldonadoAug 22, 2025
    What to do if my Duplo Cutter has no power?
    • L
      Leonard HallAug 22, 2025
      If your Duplo Cutter has no power, check the fuse, the power plug, and ensure that the power board has a 5V and 36V output.
  • C
    cynthiamooneySep 4, 2025
    Why is the top margin not even left and right on my Duplo Cutter?
    • D
      David CalhounSep 5, 2025
      If the top margin is not even left and right on your Duplo Cutter, adjust the side guide, making sure it is at a right angle to the first set of rollers.
  • A
    Amber ChapmanSep 3, 2025
    What to do if my Duplo Cutter displays 'Check Waste Bin'?
    • A
      Allen WilsonSep 3, 2025
      If your Duplo Cutter displays 'Check Waste Bin', check the waste bin interlock switch.
  • H
    hchanSep 2, 2025
    What does it mean when my Duplo Cutter says 'Check Rear Cover'?
    • N
      Nicole DelgadoSep 2, 2025
      If your Duplo Cutter displays 'Check Rear Cover', examine the rear cover interlock switch.
  • S
    Steve JonesAug 31, 2025
    What to do if my Duplo Cutter shows 'Check Top Cover'?
    • R
      Rebecca CortezSep 1, 2025
      If your Duplo Cutter shows 'Check Top Cover', inspect the top cover interlock switch.
  • M
    margaret49Aug 30, 2025
    What to do if finish card is not clean and neat on Duplo Cutter?
    • M
      Maria KaiserAug 30, 2025
      If the finish card is not clean and neat on your Duplo Cutter, adjust the cutting knife guiding plate. If the problem persists, replace the cutting knife.
  • P
    Pamela PowersAug 29, 2025
    How to fix mark error on Duplo Cutter?
    • C
      Cody EstradaAug 29, 2025
      To fix a mark error on the Duplo Cutter, check the mark sensor voltage, ensuring it sees paper at 0.2V and a mark greater than 1.8V. You may also need to change the mark sensor and perform a top margin calibration.
  • C
    chloesullivanAug 27, 2025
    What to do if the finish card length is uneven on my Duplo Cutter?
    • M
      Michael HornAug 27, 2025
      If the finish card length is uneven on your Duplo Cutter, adjust the cutter Assy. frame mounting screw on the side plates and check the driving belt tension.
  • D
    danielbutlerAug 27, 2025
    What to do if there is a jam in Sensor 3 of my Duplo Cutter?
    • H
      Heather BurnsAug 27, 2025
      If there is a jam in Sensor 3 of your Duplo Cutter, you should check S3 and the detent torque of the transport motor. If there is no torque, consider replacing the driver board.

Summary

Declaration of Conformity

Safety Precautions

WEEE Disposal Information

Information on the proper disposal of Waste Electrical and Electronic Equipment in Europe.

WEEE Material Information

WEEE Symbol Definitions

Defines symbols for substances, preparations, and components in WEEE.

Plastic Category Abbreviations

Lists abbreviations for plastic categories used in the parts catalogue.

Introduction and Specifications

Accessories

Lists all accessories provided with the DocuCutter CC-228 machine.

Major Components and Assemblies

Component Identification (1-7)

Identifies key components like Power Switch, Control Panel, and Feed Rollers.

Major Components and Assemblies (Part 2)

Component Identification (8-13)

Identifies additional components like Waste Bin, Stack Tray, and Slitter Module.

Control Panel Operation

Simple vs. Advance Control Panel

Details the keys and functions for both Simple and Advance control panels.

Key Functions Explanation

Explains the purpose of each key on the control panels.

Machine Installation

Waste Bin and Stack Tray Installation

Guides on inserting the waste bin and attaching the stacking tray.

Power Cord and Control Panel Setup

Instructions for connecting the power cord and applying the control panel sticker.

Setting Up Procedure

Paper Width Adjustment

Details how to adjust the paper width using the thumbscrew knob.

Paper Loading and Tray Pressure

Explains paper preparation, loading, and adjusting tray pressure for different paper weights.

Predefined Job Selection

Job Details and Layouts

Presents 5 predefined jobs with descriptions, finished sizes, and layouts.

Job Layout Diagrams

Job 1-3 Layouts

Illustrates the layout for business card and 3.5x5 card jobs.

Job 4-5 Layouts

Shows layouts for 8x4 and 7x5 card jobs, noting optional slitters.

Job and Batch Count Operation

Selecting a Job

Step-by-step guide on how to select a job using the control panel.

Batch Count Function

Explains how to use the batch count to automatically stop the machine.

User Defined Job Programming

Entering Program Mode

How to enter program mode for user-defined jobs.

Customizing Job Settings

Steps to adjust finished length, top margin, and gutter length.

Operational Functions

Cut Mark Functionality

Explains the purpose and activation of the cut mark feature.

Turbo Mode and Waste Bin

Details on using Turbo Mode and handling a full waste bin.

Counter Reset and Jam Clearing

Instructions for resetting the counter and clearing paper jams.

Error Message and Troubleshooting

Troubleshooting Common Errors

Provides solutions for common error messages like 'Out of paper' and 'miss feed'.

Cover and Bin Error Resolution

Troubleshooting steps for cover, waste bin, and reset errors.

Duplo DocuCutter CC-228 Specifications

General IconGeneral
Cutting SpeedUp to 40 cuts per minute
Power Supply120V, 60 Hz
Dimensions20.9" (L) x 17.3" (W) x 11.8" (H)
Weight44 lbs
Cutting Width228 mm
Maximum Cutting Width228 mm
Maximum Cutting Height15 sheets (80 g/m²)

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