Dynapac CP2100 User Manual

Instruction Manual
4812325555EN
Operation and Maintenance
Pneumatic Tire Roller
CP2100 / CP2100W
Diesel Engine
Cummins QSB 3.3 – Tier III
Cummins QSF 3.8 - Tier IV
Serial number
100005x1xxB005446
It is reserved the right to make any changes
Printed in Brazil

Dynapac CP2100 Specifications

General

Operating Weight	8400 kg
Engine Power	75 kW
Vibration Frequency	30/33 Hz
Centrifugal Force	180/240 kN
Drum Width	2130 mm
Compaction width	2130 mm

Summary

Introduction

Safety information

General safety guidelines for operating the machine.

Safety - When operating

Technical Specifications

Instruments/controls

Control panel, side panel and command keyboard.

Identification of controls on the panel, side, and keyboard.

Instrument/controls - Description and function

Control panel – General description

Overview of the control panel display screens.

Control panel - Alarms

Explanation of engine and machine alarms on the control panel.

Instruments/controls - Cab

Control panel – Alarms (cont.)

Stored/logged engine and machine alarms.

A/C – System operation

Emergency procedures

Regeneration system (Emission Control)

Explanation of the DPF regeneration process.

Operation - Before starting

Daily maintenance

Operator position

Interlock

Description of the machine's interlock system.

Operation

Starting the engine

Steps to start the diesel engine.

Operating the roller

Procedures for operating the roller.

Tire pressure adjustment (option)

Ground pressure (driving)

Interlock/Emergency Stop/Parking Brake

Daily checks for interlock, emergency stop, and parking brake.

Emergency braking

Using the emergency stop button for braking.

Turning off the engine

Towing

Short distance towing with the engine running

Steps for towing the machine with the engine operational.

Short distance towing with the engine inoperative

Procedures for towing the machine when the engine is not running.

Towing the roller

General guidelines for towing the roller.

Preventive maintenance

Specifications

WEIGHTS

Specifications (cont.) – Working capacity

COMPACTION DATA

Specifications (cont.)

Engines

Specifications for Cummins QSB 3.3 and QSF 3.8 engines.

Maintenance and lubrication points

Scheduled maintenance and lubrication

Maintenance and lubrication procedures

Guidelines for maintenance and lubrication tasks.

WEEKLY (after the first 50 hours of operation)

Maintenance tasks for the first 50 hours.

MONTHLY (Every 250 hours of operation)

Monthly maintenance tasks.

EVERY SIX MONTHS (Every 1,000 hours of operation)

Semiannual maintenance tasks.

DAILY (Every 10 hours of operation)

Daily checks and maintenance tasks.

WEEKLY (Every 50 hours of operation)

Weekly maintenance tasks.

ANNUALLY (Every 2,000 hours of operation)

Annual maintenance tasks.

Maintenance - Every 10 hours

Daily (Every 10 hours of operation)

Daily checks and maintenance tasks.

Check the Diesel engine oil level

Procedure to check engine oil level.

Check the engine coolant

Procedure to check engine coolant level.

Check the hydraulic oil level

Procedure to check hydraulic oil level.

Filling the fuel tank

Adjust the scrapers

Check the brakes oil level

Procedure to check brake oil level.

Clean the coarse filter

Check the alternator belt tension

Drain the fuel filter

Maintenance - Every 50 hours

Replace the Diesel engine oil

Procedure to replace engine oil.

Replace the Diesel engine oil filter

Procedure to replace the engine oil filter.

Check and replace the main air filter

Procedure to check and replace the main air filter.

Check and replace the secondary air filter

Check the tires air pressure

Maintenance - Every 250 hours

Monthly (Every 250 hours of operation)

Monthly maintenance tasks.

EVERY THREE MONTHS (Every 500 hours of operation)

Maintenance tasks performed quarterly.

Check and clean the hydraulic water and Diesel engine water coolers.

Check the batteries

Procedures for checking and maintaining batteries.

Maintenance - Every 1,000 hours

Replace the engine fuel filter

Procedure to replace the engine fuel filter.

Replace the air dryer filter

Replace the hydraulic oil filters

Procedure to replace hydraulic oil filters.

Replace the cab air filter

Replace the wheel gear oil

Procedure to replace wheel gear oil.

Refill the wheel gear oil

Check the wheel gear oil level

Semiannually (Every 1,000 hours of operation)

Semiannual maintenance tasks.

Replace the main air filter

Procedure to replace the main air filter.

Replace the secondary air filter

Maintenance - Every 2,000 hours

Replace the hydraulic oil

Procedure to replace hydraulic oil.

Clean the fuel tank

Procedure to clean the fuel tank.

Replace the engine coolant

Procedure to replace engine coolant.

Lubricate the upper/lower pivot bearing

Special instructions

Jump starting (24V)

Safety and procedures for jump starting.

Auxiliary starting