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Dynapac CA150D User Manual

Dynapac CA150D
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DYNAPAC
CA 150
Box 504, SE-371 23 Karlskrona, Sweden
Phone: +46 455 30 60 00, Fax: +46 455 30 60 30
www.dynapac.com
M150EN2
MAINTENANCE
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Dynapac CA150D Specifications

General IconGeneral
BrandDynapac
ModelCA150D
CategoryConstruction Equipment
LanguageEnglish

Summary

OPERATOR SAFETY AND WARNINGS

Personal Safety and Component Damage Warnings

Safety instructions and cautions for personal and machine protection.

General Operation and Environmental Precautions

Essential operational guidelines and environmental protection advice.

California Proposition 65 Health Warning

Warning regarding cancer and reproductive harm risks specific to California.

LUBRICANT AND FLUID SPECIFICATIONS

Engine Oil & Hydraulic Fluid Requirements

Specifications for engine oil and hydraulic fluid based on temperature.

Transmission, Drum Oil & Grease

Specifications for transmission oil, drum oil, and grease.

Fuel and Coolant Guidelines

Fuel type and coolant mixture recommendations.

Maintenance Fluid Level Symbols

Visual symbols indicating fluid levels and checks.

TECHNICAL SPECIFICATIONS AND PERFORMANCE DATA

Weight, Dimensions, and Fluid Capacities

Physical specs, dimensions, and fluid reservoir capacities.

Electrical System and Tire Specifications

Battery, alternator, tire size, and pressure details.

Compaction Performance Metrics

Data on static linear load, amplitude, and frequency.

Torque Values and ROPS Safety

Tightening torque for bolts and ROPS safety notes.

Hydraulic System Opening Pressures

Measured pressures for drive, charge, vibration, and steering systems.

Vibration and Acoustic Performance

Vibration levels at the driver's seat and acoustic noise levels.

MAINTENANCE SCHEDULE AND POINTS

Service and Maintenance Points Identification

Diagram showing numbered service and maintenance points.

MAINTENANCE MEASURES BY OPERATING INTERVAL

Daily Maintenance (Every 10 Hours)

Daily maintenance tasks and checks to perform.

Weekly Maintenance (Every 50 Hours)

Weekly maintenance tasks and checks to perform.

Monthly Maintenance (Every 250 Hours)

Monthly maintenance tasks and checks to perform.

Quarterly Maintenance (Every 500 Hours)

Quarterly maintenance tasks and checks to perform.

Semi-Annual Maintenance (Every 1000 Hours)

Semi-annual maintenance tasks and checks to perform.

Annual Maintenance (Every 2000 Hours)

Annual maintenance tasks and checks to perform.

DAILY MAINTENANCE PROCEDURES (Every 10 Hours)

Scraper System Check and Adjustment

Procedure for checking and adjusting the scraper settings.

Engine Air Circulation Inspection

Checking for unobstructed airflow to the engine.

Coolant Level Verification

How to check the coolant level in the radiator.

Diesel Engine Oil Level Check

Procedure for checking the engine oil level using the dipstick.

Fuel Tank Refueling

Instructions for safely refueling the fuel tank.

Hydraulic Fluid Level Inspection

How to check the hydraulic fluid level via sight glass.

Brake System Operational Check

Procedure to verify the proper functioning of the brakes.

WEEKLY MAINTENANCE PROCEDURES (Every 50 Hours)

Air Cleaner Servicing

Checking, cleaning, and replacing air cleaner elements.

Steering Joint and Cylinder Lubrication

Lubricating steering joint bearings and cylinder nipples.

Tire Pressure and Wheel Nut Tightening

Checking tire pressure and wheel nut torque.

MONTHLY MAINTENANCE PROCEDURES (Every 250 Hours)

Rear Axle and Drum Oil Level Verification

Checking oil levels in rear axle, planetary gears, and drum.

Cooler Cleaning and Bolted Joint Torque Check

Cleaning coolers and verifying bolted joint tightness.

Rubber Elements and Fasteners Inspection

Inspecting rubber elements and screw fasteners for wear.

Engine Oil and Filter Replacement

Procedure for replacing engine oil and oil filter.

Battery Electrolyte Level and Cell Maintenance

Checking battery electrolyte levels and cell maintenance.

QUARTERLY MAINTENANCE PROCEDURES (Every 500 Hours)

Fuel Pre-filter Cleaning

Instructions for cleaning the fuel pre-filter.

SEMI-ANNUAL MAINTENANCE PROCEDURES (Every 1000 Hours)

Hydraulic Filter Replacement

Procedure for replacing the hydraulic filter element.

Hydraulic Tank and Fuel Tank Drainage

Draining condensate from hydraulic tank and fuel tank.

Air Cleaner Main Filter Replacement

Replacing the main filter of the air cleaner.

Rear Axle Oil Change Procedures

Procedures for changing oil in rear axle differential and planetary gears.

ANNUAL MAINTENANCE PROCEDURES (Every 2000 Hours)

Hydraulic Tank Fluid Change

Procedure for changing the hydraulic fluid.

Drum Oil Change Procedure

Procedure for changing the oil in the drum.

ANNUAL CHECKS AND LUBRICATION

Steering Joint Inspection and Play Check

Inspecting the steering joint for damage, looseness, and play.

Control and Pivoted Joint Lubrication

Lubricating the forward/reverse control mechanism and pivoted joints.

LONG-TERM STORAGE GUIDELINES

Diesel Engine and Battery Preparation

Storage preparation for the diesel engine and battery.

Air Intake, Exhaust, and Fuel Tank Prep

Protecting air intake, exhaust, and preparing the fuel tank.

Hydraulic Reservoir, Steering, and Hinges Lubrication

Preparing hydraulic reservoir, steering, and hinges for storage.

Tire Pressure and Machine Covering

Tire pressure check and covering the machine for storage.

SPECIAL OPERATIONAL INSTRUCTIONS

Lubricant Selection by Temperature

Recommended lubricants for various ambient temperatures.

High-Pressure Washing Safety

Guidelines and safety precautions for high-pressure washing.

Fire Safety and ROPS/Cab Precautions

Fire extinguishing advice and safety for ROPS/cab.

Starting Assistance and Other Warnings

Procedures for starting assistance and other special warnings.

ELECTRICAL SYSTEM AND FUSE CONFIGURATION

Fuses and Relays Overview

General overview of the machine's fuses and relays.

Fuse Identification and Functionality

Details on specific fuse ratings and their functions.

Main Fuse and Relay Locations

Identification of main fuse and related relays.

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