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Dynapac CP2700 User Manual

Dynapac CP2700
113 pages
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Instruction Manual
4812325557EN
Operation and Maintenance
Pneumatic Tire Roller
CP2700
Diesel Engine
Cummins QSB 4.5 Tier III
Cummins QSF 3.8 - Tier IV
Serial number
100005x2xxB005423
It is reserved the right to make any changes
Printed in Brazil
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Dynapac CP2700 Specifications

General IconGeneral
BrandDynapac
ModelCP2700
CategoryConstruction Equipment
LanguageEnglish

Summary

Introduction to Dynapac CP2700

Safety Symbols and Information

Explains warning symbols and general safety guidelines for operation.

General Operational Information

CE Marking Compliance

Details the CE marking and statement of compliance for machines sold in the EU.

General Safety Instructions

Safe Operating Practices

Provides essential safety rules for operating the machine and operator conduct.

Safety During Operation

Operating on Slopes Safely

Guidelines for safe operation on inclined surfaces and general slope safety.

Steep Ground and Edge Safety

Transporting and Operating on Steep Ground

Advice for safe transport and operation on steep terrain.

Driving Near Ground Edges

Precautions for driving close to edges or holes to maintain stability.

Safety for Optional Equipment

Air Conditioning Safety

Safety precautions for the air conditioning system, including refrigerant handling.

Edge Cutter Safety

Safety measures for operating the optional edge cutter, focusing on moving parts.

Working Lights Safety

Xenon Working Lights Hazards

Safety warnings regarding high voltage and hazardous waste from Xenon lamps.

Technical Specifications Overview

Vibration and Noise Levels

Measured vibration and noise levels according to EU directives for operator safety.

Electrical System Compatibility

Information on the machine's electromagnetic compatibility (EMC) testing.

Machine Dimensions

Key Machine Measurements

Provides primary dimensions of the roller in mm and inches for reference.

Additional Machine Dimensions

Turning Radius and Oscillation

Details outer/inner radius, tire width, and oscillation/direction angles.

Safety Decals - Description and Location

Hazard Warning Decals (1-9)

Descriptions for decals warning about hazards like crush zones, hot surfaces, and toxic gas.

Safety Decals - Equipment and Functions

Decals for Equipment and Functions (10-18)

Descriptions for decals related to emergency exits, hoisting, and fluid identification.

Safety Decals - Information and Systems

Decals for Information and Systems (19-24)

Descriptions for decals indicating handbook, master switch, battery, and sound levels.

Identification Plates

Machine and Engine Plates Information

Location and information found on the machine's main plate and engine plate.

Product Identification Number (PIN)

17-PIN Code Explanation

Breakdown of the 17-digit PIN structure and its components.

Operator Station Controls Overview

Control Panel, Side Panel, Keyboard

Overview of the main control interfaces including the panel, side panel, and command keyboard.

Control Functions - Pedals and Switches

Pedals and Steering Column Switch

Identifies and describes the function of the throttle/brake pedals and steering column switches.

Control Panel Instrument Descriptions

Key Ignition, Directional, and Warning Controls

Explains ignition key, forward/reverse lever, indicator lights, and warning lights.

Speed, Sprinkler, and Pressure Adjustments

Details high/low speed, sprinkler controls, and tire pressure adjustments.

Control Panel - Additional Function Controls

Emergency Stop, Eco-Mode, and Beacon Controls

Describes emergency stop, eco-mode, regeneration, hazard lights, and beacon functions.

Control Panel - Specific Operations

Brake, Parking, and Edge Cutter Controls

Describes brake test, parking brake, edge cutter, and sprinkler controls.

Control Panel Display Screens

Start, Status, and Main Working Screens

General description of the initial, status, and main operating display screens.

Control Panel Menu and Temperature Display

Menu Navigation and Temperature Readings

How to navigate menus and view temperature readings on the control panel.

Control Panel Alarms and Faults

Engine, Machine Alarms, and Fault Codes

Displays for engine, machine alarms, and fault code information.

Control Panel System Status Warnings

Hydraulic, Air, Battery, and Temperature Warnings

Explains symbols for hydraulic oil filter, air filter, battery charging, and temperature warnings.

Machine Fault Lists and Operational Modes

Fail List and Operational Modes

Details various fault codes, LIMITED mode, and SAFE mode actions.

Control Panel Stored Alarms

Viewing Stored Engine and Machine Alarms

How to view stored engine and machine alarms on the control panel.

User Settings and Adjustments

Display and Panel Light Settings

Adjusting display brightness, contrast, and panel lighting for better visibility.

Operator Help and Eco-Mode Functionality

Starting Conditions and Eco-Mode Operation

Necessary conditions for starting and using the Eco-mode for fuel efficiency.

Regeneration System - DEF Lamp Indicators

Diesel Exhaust Fluid (DEF) Level Warnings

Explains the meaning of DEF lamp warnings related to fluid levels.

Exhaust System Cleaning Lamp Indicators

Exhaust Cleaning Warning Lights Explained

Describes lamps for high exhaust temp, cleaning status, and stop functions.

Exhaust System Cleaning Switch Operation

Enabling, Starting, and Stopping Cleaning

How to enable, manually start, or stop the exhaust system cleaning process.

Cab Interior Controls - Radio and Fuses

Radio/CD Player and Fuse Box

Location and function of the radio/CD player and fuse box within the cab.

Cab Interior Controls - Wipers and Defroster

Wiper, Washer, and Defroster Operations

Operation of windshield wipers, washers, and defroster nozzles.

Cab Climate Control System Operation

A/C System Power, Temperature, and Modes

How to power, set temperature, and change operation modes for the A/C system.

Cab Ventilation System Operation

Manual and Automatic Ventilation Modes

Explains the two ventilation modes and how to adjust fan speed.

Pre-Operation Checks and Adjustments

Daily Maintenance and Master Switch

Procedures for daily checks and operation of the main battery switch.

Control Unit Adjustments for Operation

Adjusting transverse travel, rotation, and steering column angle for operator comfort.

Operator Seat Adjustments

Standard and Comfort Seat Adjustments

How to adjust standard and optional comfort seats for optimal reach and comfort.

Operator Position and Interlock System

View, Safety Railings, and Anti-Slip Checks

Ensuring clear view, adjusting safety railings, and checking anti-slip protections.

Interlock System Functionality

How the interlock system prevents operation without the operator seated or with safety measures disabled.

Starting the Roller Procedure

Screen Checks and Engine Start Sequence

Verifying display readings and the procedure for starting the engine safely.

Display and Button Set Functions

Display Symbols and Alarm Descriptions

Explains symbols for speed, AWC, tire pressure, and alarm indicators.

Operating the Roller Safely

Gear Selection, Sprinkler, and Steering Checks

Steps for selecting operational gear, using sprinkler, and checking steering.

Brake Test and Speed Control

How to test the parking brake and control machine speed using the throttle.

Optional Equipment Operation

Edge Cutter and Tire Pressure Adjustments

Instructions for activating the edge cutter and adjusting tire pressure during operation.

Coconut Mats (Option) Application

Applying and Releasing Coconut Mats

Procedure for applying and releasing coconut mats onto the wheels.

Ballast Box Filling Procedures

Water and Wet Sand Ballast Filling

Instructions for filling the ballast box with water, sand, gravel, and steel.

Removable Steel Ballasts Installation

Installing and Removing Steel Ballasts

Steps for removing side covers and bedplates to install or remove steel ballasts.

Ground Pressure and Tire Contact Surface

Tire Pressure Effects on Ground Contact

How tire pressure affects ground contact surface and compaction results.

Tire Pressure Adjustments Explained

Low, Normal, and High Tire Pressure Effects

Explains the effects of different tire pressure settings on ground pressure and contact area.

Braking Systems and Interlock Checks

Interlock, Emergency Stop, Parking Brake Checks

Daily checks for interlock, emergency stop, and parking brake systems.

Normal Braking Procedure

How to apply normal braking using the throttle control and brake pedal.

Emergency Braking and Engine Shutdown

Emergency Braking and Engine Off Sequence

Procedure for emergency braking using the stop button and how to turn off the engine.

Parking and Securing the Roller

Chocking Wheels and Master Switch Operation

Steps for parking, chocking wheels, and turning off the master switch.

Long-Term Storage Procedures

Machine Preparation for Storage

Instructions for washing, painting, and lubricating the machine before storage.

Engine, Battery, and Air System Storage

Specific storage procedures for the engine, battery, and air cleaner systems.

Long-Term Storage - Fluids and Covers

Hydraulic Oil, Tire Pressure, and Hinges for Storage

Maintaining hydraulic oil, tire pressure, and lubricating hinges for storage.

Hoods, Tarpaulin, and Parking Precautions

Covering the machine, storing indoors, and parking precautions.

Lifting the Roller Safely

Lifting Eye Usage and Safety Precautions

Correctly using lifting eyes and safety measures during lifting operations.

Safe Lifting with a Jack

Safe procedures for lifting the roller using a jack or equivalent devices.

Short Distance Towing (Engine Running)

Towing Procedure with Engine Running

Steps for towing the machine with the engine running, including by-pass valve operation.

Short Distance Towing (Engine Inoperative)

Towing Procedure without Engine Running

How to tow the machine when the engine is not running, using brake release pump.

Towing the Roller Safely

Towing Connection and Force Limits

Guidelines for connecting the roller to a towing vehicle and maximum pulling forces.

Trailer Eye Attachment (Optional)

Information on using an optional trailer eye for towing lighter objects.

Preparing the Roller for Transport

Positioning, Chocking, and Securing for Transport

Steps for positioning, chocking tires, blocking frame, and securing with chains.

Overview of Operation Instructions

Key Operation Steps and Safety Checks

Summary of critical operational steps, safety checks, and references to other sections.

Preventive Maintenance Introduction

Maintenance Importance and Intervals

Explains the necessity of maintenance and the basis for recommended intervals.

Delivery Inspection and Warranty Conditions

Procedures for delivery inspection and conditions affecting warranty validity.

Maintenance - Symbols and Lubricants

Engine and Hydraulic Oil Specifications

Recommended engine and hydraulic oils based on temperature and engine tier.

Grease, Fuel, Coolant, Transmission Oil Specs

Lubricant specifications for grease, fuel, coolant, and transmission oil.

Maintenance Symbols - Fluid Levels

Fluid Level and Filter Symbols Identification

Identifies symbols for engine oil, filters, hydraulic fluid, and transmission oil levels.

Maintenance Symbols - Other Fluids

Lubricating Oil and Air Pressure Symbols

Symbols for lubricating oil, air pressure, sprinklers, and recycling.

Machine Specifications - Weights and Capacities

Operational Weights and Ballast Capacity

Details machine weights with/without ballast, and ballast block information.

Fluid Capacities and Electrical System Specs

Lists fluid reservoir capacities and electrical system specifications (battery, alternator).

Machine Specifications - Compaction Data

Load on Tires and Torque Values

Compaction data based on tire load and torque specifications for bolts.

Machine Specifications - Torque and Hydraulics

Torque Values for Threaded Fasteners

Detailed torque specifications for various metric screw threads.

Hydraulic System Opening Pressures

Pressures for steering, transmission, supply, and brake release systems.

Machine Specifications - Engine and Lamps

Engine Model and Power Output

Information on the engine manufacturer, model, and power rating.

Installed Lamp Specifications

Power ratings and types for various installed lamps on the machine.

Maintenance and Lubrication Points

Service Points Identification Diagram

Diagram showing numbered locations for engine oil, filters, fluids, and bearings.

Scheduled Maintenance Procedures

Daily Maintenance Tasks (10 Hours)

Detailed list of actions for daily maintenance before starting the engine.

Weekly Maintenance Tasks (50 Hours)

First 50 Hours Maintenance

Tasks for the first 50 hours, including oil/filter replacement and air filter checks.

Routine 50 Hours Maintenance

Routine tasks every 50 hours, like checking tires and air intake.

Monthly Maintenance Tasks (250 Hours)

250 Hour Maintenance Items

Tasks for monthly maintenance, including cooler checks and battery checks.

Six-Monthly Maintenance Tasks (1000 Hours)

1000 Hour Maintenance Items

Tasks for every 1000 hours, such as valve clearances and air filter replacement.

Daily Maintenance - Engine Oil Level Check

Checking Diesel Engine Oil Level

Procedure for checking the engine oil level using the dipstick.

Daily Maintenance - Hydraulic Oil and Fueling

Checking Hydraulic Oil Level

How to check the hydraulic oil level via the sight glass.

Safe Fuel Tank Filling Procedure

Safe procedure for filling the fuel tank, including safety and environmental precautions.

Daily Maintenance - Water and Sprinkler Systems

Water Tank Filling and Sprinkler Checks

Instructions for filling water tanks and checking sprinkler system injectors.

Every 50 Hours Maintenance - Air Filter Replacement

Replacing Main Air Filter Element

Procedure for replacing the main air filter element when indicated.

Every 50 Hours Maintenance - Fuel Filter Replacement

Replacing Engine Fuel Filter

Steps to replace the engine fuel filter and check for leaks.

Every 50 Hours Maintenance - Hydraulic Filters & Tires

Replacing Hydraulic Oil Filters

Steps for replacing hydraulic oil filters, including cleaning and oil level checks.

Checking Tires Air Pressure

Method for checking tire pressure and importance of uniform tire replacement.

Every 50 Hours Maintenance - Engine Oil Replacement

Replacing Diesel Engine Oil

Detailed steps for draining and replacing the diesel engine oil.

Every 50 Hours Maintenance - Secondary Air Filter

Replacing Secondary Air Filter

Procedure for replacing the backup air filter element.

Every 250 Hours Maintenance - Fuel Filter

Replacing Engine Fuel Filter

Steps for replacing the engine fuel filter and checking sealing.

Every 250 Hours Maintenance - Coolers & Air Conditioning

Cleaning Hydraulic and Engine Coolers

How to clean the hydraulic and engine water coolers for optimal airflow.

Checking Air Conditioning System Integrity

Checking coolant hoses and connections for leaks in the air conditioning system.

Every 250 Hours Maintenance - Battery Checks

Battery Inspection and Safe Maintenance

Procedures for checking electrolyte levels and cleaning battery posts safely.

Every 500 Hours Maintenance - Pivot Bearings Lubrication

Lubricating Upper/Lower Pivot Bearings

Instructions for lubricating pivot bearings using a grease gun.

Every 500 Hours Maintenance - Filters Replacement

Replacing Engine Fuel and Air Dryer Filters

Procedures for replacing engine fuel filter and air dryer filter cartridge.

Every 500 Hours Maintenance - Seat Bearing Lubrication

Lubricating Seat Bearing and Steering Chain

Lubricating the seat bearing, chain, and slide rails for smooth operation.

Every 500 Hours Maintenance - Pivot Bearings Lubrication

Lubricating Pivot Bearings

Lubricating the pivot bearings with specified grease.

Every 1000 Hours Maintenance - Air Filters

Replacing Main Air Filter

Procedure for replacing the main air filter, even if not heavily used.

Replacing Secondary Air Filter

When and how to replace the secondary air filter.

Every 1000 Hours Maintenance - Hydraulic Filters

Replacing Hydraulic Oil Filters

Steps for replacing hydraulic oil filters, including cleaning and oil level checks.

Every 1000 Hours Maintenance - Pivot Bearings Lubrication

Lubricating Upper/Lower Pivot Bearings

Lubricating pivot bearings with grease gun strokes.

Every 1000 Hours Maintenance - Wheel Gear Oil

Replacing Wheel Gear Oil

Procedure for draining and refilling wheel gear oil, including safety precautions.

Every 2000 Hours Maintenance - Hydraulic Oil

Replacing Hydraulic Oil

Detailed steps for draining and replacing the main hydraulic oil.

Every 2000 Hours Maintenance - Fuel Tank Cleaning

Cleaning the Fuel Tank

Procedure for cleaning the fuel tank when it is empty, including safety and environmental notes.

Every 2000 Hours Maintenance - Water Tank Cleaning

Cleaning the Water Tank

How to wash the water tank and check for leakages.

Every 2000 Hours Maintenance - Sprinkler System

Cleaning the Sprinkler System

Steps for cleaning the sprinkler system, including draining and checking hoses.

Every 2000 Hours Maintenance - Engine Coolant

Replacing Engine Coolant

Procedure for draining and replacing engine coolant, with safety warnings.

Every 2000 Hours Maintenance - Air Conditioning

Checking Air Conditioning System Functionality

Checking the condenser element and system hoses for proper function.

Every 2000 Hours Maintenance - Air Conditioning Filter

Checking Air Conditioning Drying Filter

Using sight glass to check for bubbles in the drying filter for coolant level indication.

Special Instructions - Temperature and Washing

Oil Recommendations for Temperature Ranges

Oil recommendations for various operating temperatures and high-pressure washing precautions.

Special Instructions - Fire Safety and ROPS

Fire Extinguisher and ROPS Safety Guidelines

Guidance on using fire extinguishers and safety regarding the Roll Over Protective Structure (ROPS).

Special Instructions - Battery Handling and Disposal

Battery Handling and Disposal Procedures

Procedures for safe battery removal, installation, and environmentally friendly disposal.

Special Instructions - Jump Starting Procedure

Jump Starting (24V) Safety Guidelines

Step-by-step guide for jump starting a 24V system safely.

Special Instructions - Auxiliary Starting

Auxiliary Battery Starting Procedure

How to connect and use a booster battery for starting assistance.

Electrical System Overview

Main Control Box and Fuse Identification

Location of the main control box, ECU, fuses, and relays.

Battery Compartment and Fuses Panel

Details of the battery compartment, master switch, and main fuses panel.

Electrical System - Fuse Box Details

F1 Fuse Box Functions

Lists fuses and their functions in the F1 fuse box.

F2 Fuse Box Functions

Lists fuses and their functions in the F2 fuse box.

Electrical System - Cab and Main Fuses Panel

Cab Fuse Box Functions

Identifies fuses for interior lighting, radio, HVAC, and wipers in the cab.

Main Fuses Panel Components

Details fuses for general key, pre-heating, starting, and ECU circuits.

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