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Eaton Power XL DG1 Series User Manual

Eaton Power XL DG1 Series
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PowerXL DG1 Series Option Cards
User Manual
Effective April 2014
New Information

Table of Contents

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Eaton Power XL DG1 Series Specifications

General IconGeneral
BrandEaton
ModelPower XL DG1 Series
CategoryController
LanguageEnglish

Summary

Disclaimer of Warranties and Limitation of Liability

Eaton Support Services and Contact Information

Website and Online Resources

Access product information and local distributor details online.

Eaton Customer Support Centers

Contact for order assistance, stock availability, and technical support.

European Support Contact

European contact information for support services.

General Safety Precautions

Before Commencing Installation

Essential safety steps before starting installation procedures.

General Warnings and Cautions

Important warnings and cautions for safe operation.

Definitions and Symbols

High Voltage Safety and Precautions

Handling High Voltage Components

Precautions for handling high voltage components and avoiding shock.

Motor and Equipment Safety Guidelines

Safe Motor Operation Practices

Guidance on safe motor installation and operation practices.

DG1 Series Overview and Usage Guide

How to Use this Manual

Guidance on using the manual for installation and operation.

Receiving and Inspection Procedures

Procedures for checking the drive upon receipt.

Rating Label and Carton Labels

Understanding the Rating Label

Information contained on the drive's rating label.

Option Card Slots and Summary

DG1 Drive Option Card Slots

Description of available slots for option cards.

Available I/O Option Cards

Summary of the five I/O option cards for the DG1 drive.

DG1 Series Technical Data

Input and Output Ratings

Specifications for input and output parameters of the DG1 series.

DG1 Series Technical Data - Ambient, Standards, and Approvals

Ambient Conditions and Standards

Environmental specifications, standards, and approvals.

DG1 Series Technical Data - Safety and Isolation

Safety and Protection Features

Overview of built-in safety and protection mechanisms.

Power Supply and Digital Input Signal Conversion

+24 Vdc Power Supply Details

Information on the 24 Vdc output and input power supply.

Digital Input Signal Logic Explained

Explanation of positive and negative logic for digital inputs.

DG1 Option Board Installation and Control Wiring

Installing DG1 Option Boards

Step-by-step guide for installing option boards.

Control Wiring Specifications

Requirements for control wiring, including wire sizes and torque.

EMC Directive and Option Card Introduction

EMC Directive Requirements

Wiring requirements for EMC compliance.

Control Cable Grounding

Recommendations for grounding control cables.

IO1-3 x DI, 3 x DO, 1 x Thermistor Option Card Description

IO1 Digital Inputs Specifications

Specifications and ratings for digital inputs on the IO1 card.

IO1 Digital Outputs Specifications

Specifications and ratings for digital outputs on the IO1 card.

IO1 Board Layout

IO1 Board Wiring and Terminals

IO1 Board Wire Layout Diagram

Diagram showing terminal connections for the IO1 board.

IO1 Control Terminals Explained

Detailed list of IO1 board terminals and their functions.

IO1 Digital Input Signal Programming

Configuring IO1 Digital Inputs

Guide to programming digital input functions on the IO1 card.

IO1 Digital Output Signal Programming

Configuring IO1 Digital Outputs

Guide to programming digital output functions on the IO1 card.

IO1 Thermistor Input Configuration

Thermistor Input States and Settings

Table showing thermistor states and procedure for parameter setting.

IO1 Board Parameters

IO1 Monitor Menu Parameters

Parameters for monitoring the status of IO1 inputs and outputs.

IO1 Parameter Menu Configuration

Configuration parameters for the IO1 board's functions.

IO2-1 x AI, 2 x AO Option Card Description

IO2 Analog Input Ratings

Specifications for the analog input on the IO2 card.

IO2 Analog Output Ratings

Specifications for the analog outputs on the IO2 card.

IO2 Board Layout

IO2 Board Wiring and Terminals

IO2 Board Wire Layout Diagram

Diagram showing terminal connections for the IO2 board.

IO2 Board Terminals Explained

Detailed list of IO2 board terminals and their functions.

IO2 Board Parameters

IO2 Monitor Menu Parameters

Parameters for monitoring the status of IO2 inputs and outputs.

IO2 Parameter Menu Configuration

Configuration parameters for the IO2 board's functions.

IO3-3 x Relay Dry Contact Option Card Description

IO3 Board Rating Specifications

Specifications for the IO3 relay dry contact option card.

IO3 Board Layout and Terminals

IO3 Board Wire Layout Diagram

Diagram showing terminal connections for the IO3 board.

IO3 Board Terminals Explained

Detailed list of IO3 board terminals and their functions.

IO3 Board Parameters

IO3 Monitor Menu Parameters

Parameters for monitoring the status of IO3 relay outputs.

IO3 Parameter Menu Configuration

Configuration parameters for the IO3 board's functions.

IO4-3 x PT100 RTD Thermistor Input Option Card Description

IO4 Thermistor Ohm Values

Table showing thermistor resistance values and states.

IO4 Board Rating Specifications

Specifications for the IO4 PT100 RTD input option card.

IO4 Board Layout and Terminals

IO4 Board Wire Layout Diagram

Diagram showing terminal connections for the IO4 board.

IO4 Board Terminals Explained

Detailed list of IO4 board terminals and their functions.

IO4 Board Parameters

IO4 Monitor Menu Parameters

Parameters for monitoring PT100 sensor status and values.

IO4 Parameter Menu Configuration

Configuration parameters for the IO4 board's functions.

IO5-6 x DI 240 Vac Input Option Card Description

IO5 Rating Specifications

Specifications for the IO5 6 DI 240 Vac input option card.

IO5 Board Layout and Terminals

IO5 Board Wire Layout Diagram

Diagram showing terminal connections for the IO5 board.

IO5 Board Terminals Explained

Detailed list of IO5 board terminals and their functions.

IO5 Board Parameters and Input Functions

IO5 Monitor Menu Parameters

Parameters for monitoring digital input status.

Configuring IO5 Digital Input Functions

Guide to programming digital input functions on the IO5 card.

Eaton Company Information

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