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Eaton S811+N37 series User Manual

Eaton S811+N37 series
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S811+ Soft Starter
User Manual
Effective November 2012
Supersedes July 2012

Table of Contents

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Eaton S811+N37 series Specifications

General IconGeneral
BrandEaton
ModelS811+N37 series
CategoryController
LanguageEnglish

Summary

Disclaimer of Warranties and Limitation of Liability

Safety

Definitions and Symbols

Explains safety symbols like WARNING and CAUTION to alert users to potential hazards.

Warnings and Cautions

Manual contains marked cautions and warnings for personal safety and to avoid product damage.

Hazardous High Voltage

Warns about high voltage in motor control equipment and electronic controllers, stressing extreme care.

Introduction

Overview

Describes the S811+ Soft Starter as an electronic, self-contained motor soft-starting device.

General Appearance Notes

Provides a visual overview of the S811+ Soft Starter's components and labeling.

Standards and Certifications

Lists the standards and certifications met by the S811+ Soft Starter, including UL, CSA, and IEC.

CE Conformance

Details EMC conformance requirements and severity levels for immunity and emissions.

RF Susceptibility Statement

States potential effects of strong RF fields on measured line voltages and currents.

Technical Data and Specifications

Environmental Specifications

Lists environmental operating and storage conditions like temperature, humidity, and altitude.

Physical

Details physical unit weight and dimensions for various frame sizes.

Short-Circuit Ratings-Component

Provides component-level short-circuit ratings (fuses, circuit breakers, SCCR).

Short-Circuit Ratings-Enclosed Control (Fuses)

Lists short-circuit ratings for enclosed control units using fuses.

Short-Circuit Ratings-Enclosed Control (Breaker)

Lists short-circuit ratings for enclosed control units using breakers.

Short-Circuit Information with IEC Breakers

Details short-circuit information specific to IEC breakers, including kW and SCCR.

Receipt/Unpacking

General

Instructions for verifying catalog number, unit options, and inspecting for shipping damage.

Unpacking

Steps for carefully removing the unit from its container and checking for damage.

Storage

Recommends storing the unit in its original box under specific environmental conditions.

Shipping

Notes how S811+ Soft Starters are packaged and shipped for protection.

Installation

Mounting

Instructions for mounting the S811+ soft starter, including required hardware and torque.

Dimensions

Provides approximate dimensions for S811+N and S811+R models in inches and millimeters.

Power Wiring

Guides on connecting line and motor power wiring according to codes and diagrams.

Selecting Inline or Inside-the-Delta Operating Configuration

Explains how to set the operating configuration and lists wire size requirements.

Line and Load Power Wiring

Details wire sizing requirements and torque for line and load power wiring on N/R frames.

S811+V10... Installation Requirements

Lists installation requirements for the S811+V10, including enclosure and fan specifications.

Power Wiring Alternatives

Illustrates alternative power wiring layouts for the S811+V10.

Lug Installation, S811+N... and S811+R...

Instructions for wiring line and load conductors to S811+N and S811+R frames.

Lug Installation, S811+T..., S811+U..., and S811+V... Frames

Steps for installing lugs and wiring conductors on T, U, and V frame models.

Control Wiring Inputs

Describes how control wiring connects to the S811+ via terminal blocks and RJ12.

DIP Switch

Explains the function of DIP switches S1 and S2 for sense detection and communication port.

Control Wiring Terminal Blocks

Details wiring capacity and torque requirements for terminal blocks.

S811+ Control Terminal Block Wiring

Describes the control terminal block and its functions for inputs and relays.

Terminal Block Control Input Function Options

Lists and describes the various programmable control input functions for terminals 1-4.

Using Auxiliary Contacts

Shows how to use auxiliary contacts with indicating lamps or relays for status indication.

PLC Interface

Suggests a 20 ms delay for PLC interface to assure contact status before change.

120 Vac Signal Control

Recommends noise suppressors for AC relays and discusses delay effects from shock.

24 Vdc Signal Control

Recommends suppression diodes for DC relays and explains their benefits.

Network Control Terminal Block

Explains connections for Modbus systems via the network terminal block.

Typical Control Wiring Diagrams

Introduces wiring diagrams for common control configurations.

Basic Connection Diagram for 3-Wire Pushbutton

Provides a wiring diagram for a 3-wire pushbutton control setup.

Basic Connection Diagram for 2-Wire Pushbutton

Provides a wiring diagram for a 2-wire pushbutton control setup.

Basic Connection Diagram for Network Control

Provides a wiring diagram for network control configuration.

24 Vdc Control Power Requirements

Details the 24 Vdc control power requirements and characteristics for the S811+.

Eaton Recommended 24 Vdc Power Supplies

Lists recommended Eaton 24 Vdc power supplies with their specifications.

Control Wiring Application Notes

Provides important application notes and cautions for control wiring.

Exchanging a Digital Interface Module (DIM)

Explains how to exchange the Digital Interface Module (DIM) and its effect on operation.

Using a Supplemental Line Contactor

Discusses the use of supplemental line contactors and recommended settings.

Functional Description

Power

Explains how the S811+ controls voltage and torque for smooth motor starting.

Control

Describes the control interfaces: 24 Vdc inputs, Network Comms, and DIM/CIM.

Starting/Stopping Options

Introduces the available starting and stopping options for the S811+ Soft Starter.

Voltage Ramp Start

Explains the voltage ramp start method for smooth acceleration.

Kick Start

Describes the kick start feature for initial torque boost.

Current Limit Start

Explains the current limit start for applications with power limitations.

Soft Stop/Pump Stop

Describes the soft stop and optional pump stop features for controlled stopping.

Control Functions

Details control functions like Network Control and Local Control.

Network Control

Explains how to control the S811+ via a network connection.

Local Control

Describes local control using the terminal block and DIM.

Level or Edge Sensing

Explains how level or edge sensing affects start commands after a fault.

Level Sensing

Details how level sensing allows automatic restart after a fault.

Edge Sensing

Details how edge sensing requires reapplication of the start signal after a fault.

AUTO RESET

Describes the three modes of resetting fault trips: Manual, Auto, and Powerup.

FAULT WARNINGS

Explains how fault warnings are displayed and do not cause a trip.

S811+ Operating Configuration

Introduction

Introduces the S811+'s parameters for motor and load protection configuration.

User Interface

Describes the Digital Interface Module (DIM) and its functions for configuration.

Digital Interface Module (DIM)

Details the components and display elements of the DIM.

Soft Keys

Explains the functionality of the soft keys for menu navigation and parameter editing.

Predefined Keys

Lists predefined keys like ESC, Start, and Stop for critical functions.

Transfer of S811+ Configuration Parameters

Explains how to upload, download, and erase configuration parameters using the DIM.

Access Level (Password) Option

Describes the password protection levels for parameter access (Read Only, Basic, Advanced).

DIM Removal

Explains the effect of removing the DIM on the S811+ functionality.

Setup and Starting

Guides on performing setup and initial starting procedures after connections are made.

Before You Begin

Lists critical checks and awareness points before starting the setup process.

Setup

Instructions on setting operations and protection parameters for the application.

Initial Configuration

Recommends configuring the S811+ before applying line voltage and setting parameters.

Operating Parameters-Soft Start Configuration-S811+ ...N3S Standard

Details soft start configuration parameters for the N3S Standard model.

Operating Parameters-Soft Start Configuration-S811+ ...P3S Premium

Details soft start configuration parameters for the P3S Premium model.

Operating Parameters-Soft Start Configuration-S811+ ...V3S Premium (690 Volt)

Details soft start configuration parameters for the V3S Premium (690 Volt) model.

Protection Parameters

Covers programmable features designed to protect the motor and power wiring.

Fault Codes

Refers to Troubleshooting and Appendix I for details on fault codes.

Fault Trips

Explains how Fault Trips are configured and recommended settings for protection.

Fault Warnings

Explains how Fault Warnings are displayed and how they differ from trips.

Fault Trip/Fault Warning/Disable Options

Lists available options for setting protection parameters to Fault Trip, Fault Warning, or Disable.

Alarm-No-Trip Option

Explains the Alarm-No-Trip option for applications with motor run-to-destruction protocols.

Thermal Overload

Explains the electronic motor overload protection feature and its parameters.

Soft Start Configuration Application Notes

Provides application notes for Voltage Ramp Start and Current Limit Start configurations.

Initial Torque Settings

Lists initial torque settings as a percentage of locked rotor current.

Code Letters

Provides a table of NEMA/NEC code letters and their corresponding Kilovolt-Amperes per horsepower.

Troubleshooting

General

Provides general guidance and information needed for troubleshooting S811+ issues.

Before You Begin to Troubleshoot

Emphasizes reading the manual and taking safety precautions before troubleshooting.

Define the Problem

Guides on identifying the problem by checking the DIM and fault status.

Start Command Troubleshooting Flowchart

Flowchart to diagnose issues when the S811+ fails to respond to a start command.

Troubleshooting-S811+ Does Not START

Provides suggested corrective actions for the 'Does Not START' troubleshooting scenario.

Troubleshooting-S811+ Stopped or Faulted

Suggests corrective actions for S811+ units that are stopped or faulted, based on status LEDs.

Local Control Troubleshooting Flow Chart

Flowchart to diagnose issues related to local control operation.

Resetting the S811+

Instructions for resetting the S811+ by toggling DIP switches for factory or configuration resets.

Accessories

Lug Kits

Lists lug kits for different S811+ frame sizes and their part numbers.

Optional Accessory Kits

Lists various optional accessory kits like panel mounting kits and IP20 kits.

Communications

Lists available communications adapters and their part numbers.

Appendix A-Parameters

Monitoring Menu

Lists parameters available in the Monitoring Menu for viewing status and values.

Soft Start Config-S811+ ...N3S Standard

Details soft start configuration parameters for the N3S Standard model.

Soft Start Config-S811+ ...P3S Premium

Details soft start configuration parameters for the P3S Premium model.

Soft Start Config—S811+ ... V3S Premium (690 Volt)

Details soft start configuration parameters for the V3S Premium (690 Volt) model.

Protection Menu

Covers protection parameters, fault codes, units, ranges, and default values.

Protections Menu, continued

Continues the list of protection parameters, including power faults and frequency settings.

Advanced I/O Menu

Details the advanced I/O setup menu, including input configuration and run input control.

Parameter List-Advanced I/O Setup-All Catalog Numbers, continued

Continues the parameter list for advanced I/O setup, including relay configuration and analog inputs.

Network Setup Menu

Details network setup parameters, including Modbus settings, baud rate, and address.

LCD DIM Setup Menu

Details parameters for configuring the LCD DIM, including access level and backlight settings.

Appendix B-Protection

Thermal Overload

Explains the electronic motor overload protection feature and its parameters.

Overload-Adjustment Range-Inline Connected

Lists overload adjustment ranges for inline connected soft starters.

Overload-Adjustment Range-Inside-the-Delta Connected

Lists overload adjustment ranges for inside-the-delta connected soft starters.

Thermal Motor Overload Times

Details the reset inhibit times and thermal memory behavior for motor overload trips.

Overload Trip Curves

Graph showing overload trip curves for different trip classes versus percent FLA.

Appendix C-Ratings, Cooling and Power Losses—Inline

Power Ratings

Lists power ratings for standard duty, 15-second ramp, 300% current limit, inline connection.

Severe Duty—30 Second Ramp and/or 450% Current Limit at 50°C—Inline Connection

Lists power ratings for severe duty, 30-second ramp/450% current limit, inline connection.

Appendix D–Ratings, Cooling and Power Losses—Inside-the-Delta

Power Ratings

Lists power ratings for standard duty, 15-second ramp, 300% current limit, inside-the-delta connection.

Severe Duty—30 Second Ramp and/or 450% Current Limit at 50°C—Inside-the-Delta Connection

Lists power ratings for severe duty, 30-second ramp/450% current limit, inside-the-delta connection.

Power Losses

Lists maximum power loss for each S811+ starter when operating in bypass.

Appendix E-Motor/Application Considerations

Squirrel Cage Motor

Discusses the standard application of squirrel cage motors with the S811+.

Wye-Delta Motor

Explains the Wye-Delta motor configuration and wiring with the S811+.

Part Winding Motor

Describes the part winding motor configuration and its use with the S811+.

Dual Voltage Motor

Discusses dual voltage motors and the importance of selecting the correct line voltage.

Multi-Speed Motor

Explains how multi-speed motors are utilized with the S811+ and associated contactors.

Other Winding Configurations

Mentions motors with other winding configurations and consistency with intended use.

Power Factor Correction Capacitors

Provides recommendations for installing power factor correction capacitors.

Appendix F-Pump Control Option

Pump Control Option

Explains the pump control option for reducing water hammer in centrifugal pump systems.

Installation

Refers to the manual's beginning for installation and wiring instructions.

Setup

Guides on setting pump control parameters via DIM or network connection.

Adjustment

Details adjustments for pump start ramp time and pump stop time parameters.

Appendix G—Modbus Register Map

Register Map

Lists Modbus parameters, data length, register number, read/write type, and description.

Register Map, continued

Continues the Modbus register map, detailing voltage, current, and input/output status registers.

Register Map, continued

Continues the Modbus register map, detailing fault queue, scaled currents, and power data.

Register Map, continued

Continues the Modbus register map, detailing pole temperatures, voltage, frequency, and input/output configurations.

Register Map, continued

Continues the Modbus register map, detailing communication settings, motor data, and device product codes.

Register Map, continued

Continues the Modbus register map, detailing motor start methods, torque, ramp times, and input configurations.

Register Map, continued

Continues the Modbus register map, detailing motor control output configurations and fault reset.

Register Map, continued

Continues the Modbus register map, detailing protection parameter enable/disable and fault settings.

Register Map, continued

Continues the Modbus register map, detailing motor overload and fault settings.

Register Map, continued

Continues the Modbus register map, detailing voltage, frequency, and input settings.

Register Map, continued

Continues the Modbus register map, detailing motor control settings, fault reset, and user application name.

Appendix I—Troubleshooting Guide

New Applications Checklist—During Commissioning

Checklist for troubleshooting during commissioning of new applications.

Common Commissioning Fault Codes

Lists common fault codes encountered during commissioning.

Existing Installations Checklist

Checklist for troubleshooting issues in existing installations.

External Circuit Components Issues

Lists potential issues with external circuit components affecting operation.

Verification of Recent Maintenance Functions

Verifies proper restoration of connections and components after maintenance.

Fault Code Verification

Guides on verifying fault codes using test equipment and noting conditions.

Common Fault Codes

Lists common fault codes encountered in existing installations.

General Information

Provides general information on 24 Vdc control power and fault reset details.

24 Vdc Control Power-Terminal Block Connections

Details terminal block connections for 24 Vdc control power and their functions.

Fault Reset Details

Explains fault reset conditions and status LED indications.

LEVEL Sense

Discusses troubleshooting for Level Sense control parameter settings.

EDGE Sense

Discusses troubleshooting for Edge Sense control parameter settings.

Thermal Overload

Explains troubleshooting for Thermal Overload faults and reset inhibit times.

Thermal Memory

Explains thermal memory and its relation to soft starter operation and faults.

Fault Occurrence Categories

Categorizes fault occurrences by when they happen during the soft starter's operation cycle.

Status LED Indication Conditions

Explains the meaning of LED status indications (RED, GREEN, OFF) during troubleshooting.

START Command Troubleshooting

Guides on troubleshooting START command issues from the terminal block and control parameters.

S811+ Fault Codes

Provides a reference for S811+ fault codes, conditions, and solutions.

NA

Details the 'Firmware Incompatibility or Hardware failure' fault code and its solution.

1

Details the 'Internal Communications' fault code and its solution.

3

Details the 'Low Control Voltage' fault code and its solution.

4

Details the 'Power Pole Over Temperature' fault code and its solution.

5

Details the 'Phase Loss' fault code and its solution.

7

Details the 'Phase Imbalance' fault code, its conditions, and solutions.

9

Details the 'Low Current Fault' code, its conditions, and solutions.

10

Details the 'Motor Over Current Fault' code and its solution.

11

Details the 'Jam' fault code, its conditions, and solutions.

13

Details the 'Internal Bypass Contactor Open' fault code and its solution.

14

Details the 'Overload Fault' code, its conditions, and solutions.

18

Details the 'Instantaneous Over Current' fault code and its solution.

32

Details the 'Internal NV Memory Fault' code and its solution.

36

Details the 'CommLoss Stop Fault' code and its solution.

38

Details the 'Temperature Sensor Fault' code and its solution.

39

Details the 'Internal CPU' fault code and its solution.

40

Details the 'Motor Low Power' fault code and its solution.

41

Details the 'Motor High Power' fault code and its solution.

42

Details the 'Under Voltage' fault code and its solution.

43

Details the 'OverVoltage' fault code and its solution.

44

Details the 'Phase Reversal Fault' code and its solution.

54

Details the 'E-Stop' fault code and its solution.

55

Details the 'Motor Control Device Missing' fault code and its solution.

56

Details the 'Internal Comm2 Fault' code and its solution.

57

Details the 'Internal Fault' code and its solution.

58

Details the 'SCR Not Firing' code and its solution.

59

Details the 'Shorted SCR' code and its solution.

60

Details the 'SCR Over Current (Stall Disabled)' code and its solution.

61

Details the 'Mains AC Voltage Loss' code and its solution.

63

Details the 'Motor Stall' code and its solution.

64

Details the 'V Zero Cross Lost' fault code and its solution.

65

Details the 'Analog Input Out-of-Range (high)' fault code and its solution.

66

Details the 'Analog Input Out-of-Range (low)' fault code and its solution.

71

Details the 'Analog Input Overdrive' fault code and its solution.

72

Details the 'External Trip/Warning' fault code and its solution.

73

Details the 'Motor Load Disconnect' fault code and its solution.

74

Details the 'Line Frequency (high)' fault code and its solution.

75

Details the 'Line Frequency (low)' fault code and its solution.

76

Details the 'Auto Reset Limit' fault code and its solution.

*

Details the 'Product Fault', 'Control Fault', and 'DIM Display Unreadable' fault codes.

*

Details the 'Cannot RESET fault' and 'Run without DIM' fault codes.

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