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Ecolab Lubo-DryExx User Manual

Ecolab Lubo-DryExx
58 pages
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417101634_Lubo-DryExx_Advanced
- 1 -
Rev. 07-01.15
Betriebsanleitung
Operating Instruction
Lubo-DryExx
®
Advanced
System für die Dosierung von DryExx
®
- Bandschmierprodukten mit Steuerung
DryExx
®
Advanced für bis zu 16 Schmierkreise in 10 Anlagen.
Application System for DryExx
®
- Conveyor Belt Lubrication Products with Control
System DryExx
®
Advanced for 16 lubricant circuits in 10 plants.
Deutsch
English

Table of Contents

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Ecolab Lubo-DryExx Specifications

General IconGeneral
BrandEcolab
ModelLubo-DryExx
CategoryMeasuring Instruments
LanguageEnglish

Summary

General Information

Extent of Warranty

Manufacturer guarantees product performance based on adherence to specific conditions.

Transport Damage

Procedure for handling damaged units discovered upon unpacking.

Maintenance and Repair

Specifies that only authorized experts may perform repair and maintenance work.

Contact Address and Customer Info

Provides contact details for Ecolab Engineering GmbH support.

Safety

General Safety

All procedures must be performed by qualified personnel with the device off and depressurized.

Safety Indications and Symbols

Explains the meaning of highlight symbols like WARNING, CAUTION, IMPORTANT, and NOTE.

General Safety Information

DryExx® stations require use with control units and by qualified personnel.

Special Safety Instructions

DryExx® Advanced control systems operate on 120-500 V AC; follow electrical safety guidelines.

Safety Notes for Maintenance and Repair

Notes on power interruption, electrical repairs by electricians, and protective clothing.

Numbering Conventions

Explains numberings introduced by the symbol (*) for technician/user activities.

Scope of Supply

Lubo-DryExx® Metering Station

Details the Lubo-DryExx® metering station with its article numbers for identification.

DryExx® Advanced Control System

Details the DryExx® Advanced control system, including its article number.

Operating Instruction Reference

Refers to the main operating instruction manual for the Lubo-DryExx® Advanced system.

Functional Description

DryExx® System Hardware Description

Describes the DryExx® system components: metering station, control unit, piping, and nozzles.

DryExx® Advanced Control System Description

Details the DryExx® Advanced control system, its Siemens PLC basis, and functions.

Lubrication Function Description

Explains how lubrication is applied, including pump activation, valve opening, and depressurisation.

DryExx® Configuration Overview

Details the components and processes involved in configuring the DryExx® system.

Metering Pump Configuration

Describes the pneumatically driven diaphragm pump and its control mechanism.

Compressed Air Unit Configuration

Details the compressed air unit, comprising filter regulator and solenoid valve.

Pressure Release Valve Configuration

Explains the pneumatically controlled valve used for system pressure release.

Suction Lance Configuration

Describes the suction lance with an empty detector unit and float contact for monitoring.

System Control Overview

Provides an overview of different DryExx® system control variants available.

DryExx® Small System Control

Describes the simpler DryExx® Small control unit based on Unitronics JAZZ!.

DryExx® Basic System Control

Details the DryExx® Basic control system based on Unitronics Vision 130.

DryExx® Advanced System Control

Describes the DryExx® Advanced control system based on Siemens S7-300.

DryExx® Advanced DP System Control

Details the DryExx® Advanced DP control system with Siemens S7-300.

DryExx® Advanced ETH System Control

Describes the DryExx® Advanced ETH control system with Siemens S7-300.

DryExx® Universal System Control

Details the DryExx® Universal modular control center for belt lubrication systems.

DryExx® Venture System Control

Describes the tailor-made DryExx® Venture systems for special requirements.

Assembly Process

Connection

DryExx® Connection Overview

Provides diagrams and a list of components for connecting DryExx® units.

DryExx® Wall Mounting Guide

Details parts supplied and considerations for wall mounting the DryExx® system.

Control System DryExx® Advanced

Configuration Overview

Outlines configurable parameters in 'General Parameters' and 'Circuit Parameters' menus.

Initial Configuration Steps

Details initial setup steps, including valve allocation and password changes.

System Visualisation and Navigation

Describes the user interface and navigation within the control system screens.

Main Screen Overview

Explains information displayed on the system's main screen upon startup.

Accessing System Statistics

Details how to access and interpret system statistical data.

Interpreting Statistics Screens

Explains statistics screen info, including shutdown and startup times.

Accessing Archive Data

Describes how to access and navigate the system's archive data.

Archive Data Selection

Guides selection of daily, monthly, or yearly archive data.

System Selection from Archive

Explains selection of a system from archive data.

Circuit Selection from Archive

Details selection of a specific circuit from archive data.

Archive Data Display Details

Shows information displayed for a selected archive entry.

Circuit Parameter Access

Describes accessing and viewing circuit-specific parameters.

Area Selection for Parameters

Guides selection of an area to view circuit parameters.

Circuit Selection for Parameters

Details selection of a circuit to view its parameters.

Change Valve and Booster Times

Explains viewing and changing valve and booster times for parameters.

Change Valve Times

Details viewing and changing valve times for parameters.

Change Booster Function Settings

Describes viewing and changing separate booster function settings.

Accessing System Messages

Explains how to access and view system messages.

Message Display Information

Details the types of messages indicated by the system, including fault and operating signals.

System Logout Procedure

Explains the procedure for logging out of the system.

Accessing General Parameters

Describes how to access the general parameters of the system.

General Parameter Display Details

Lists parameters available in the 'Parameter Generaly' display.

System Operation Modes

Explains the different operation modes: Automatic, Manual, and Off.

System Monitoring Screen

Describes the monitoring screen, showing metering values and deviations.

Unit Counter and Pulse Width

Details the unit counter function and how to change pulse width.

System Settings Access

Provides access to system settings like time, language, and password.

Navigating System Settings

Navigates through system settings options.

Changing System Time and Date

Explains how to change the system time and date.

Valve Version Selection and Assignment

Describes version selection and access to valve assignment.

Assigning Valves to Circuits

Details how to assign valves to specific areas and circuits.

Signal Input and Output Control

Explains control of digital outputs and signal inputs.

Managing Digital Outputs

Describes activating, stopping, and managing digital outputs.

Viewing Digital Input Status

Shows the signal status of input bytes.

Language Selection

Explains switching between German and English language.

Password Management

Details the process for inputting and confirming passwords.

Windows Layer Information

States Windows layer access is not described due to security.

Installation Procedure Note

States installation requires manufacturer consultation and authorization.

First Use Guide

Electrical Connection Procedure

Guidance on electrical connections and verifying voltage/frequency match.

Chemical Connection Procedure

Details connecting hoses, suction lance, and empty detector unit for chemical supply.

Filling the Supply System

Steps for setting air pressure, starting application, and purging air from the system.

Setting Automatic Operation

Explains setting the control unit for automatic operation based on production signals.

Hopper Reservoir Replacement

Describes the procedure and warnings for changing the hopper reservoir.

Spare Parts List

Spare Parts for Unit Types

Lists common spare parts, lubricant connection parts, and specific components for both unit types.

Maintenance

Maintenance Information

Emphasizes careful attention to instructions for maintaining condition and trouble-free operation.

Key Maintenance Tasks

Lists key maintenance points: checking dirt, valves, nozzles, filters, and connections.

Fault Checking Guide

Error Troubleshooting Table

Lists common errors, their causes, and suggested remedies for system faults.

Technical Data

Hardware Technical Data

Details technical specifications for the Lubo-DryExx® hardware components.

Control System Technical Data

Lists technical specifications for the DryExx® Advanced control system.

Declarations of Conformity

Hardware Declaration of Conformity

Presents the official EC Declaration of Conformity for the Lubo-DryExx® hardware.

Control System Declaration of Conformity

Presents the EC Declaration of Conformity for the control system.

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