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Ecolab LMI 02 - User Manual

Ecolab LMI 02
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417102012_LMI02.doc - 1 - Rev. 9-07.08
Bedienungsanleitung
User’s Manual
Notice Technique
LMI 02
Leitfähigkeitsmess- und Regelgerät
Conductivity Measuring and Control Instrument
Appareil de mesure et de commande de conductivité

Table of Contents

Questions and Answers:

Ecolab LMI 02 Specifications

General IconGeneral
BrandEcolab
ModelLMI 02
CategoryMeasuring Instruments
LanguageEnglish

Summary

Declaration of Conformity

General Information

Maintenance and Repair

Guidelines for maintenance and repair work by authorized personnel.

Damage in Transit

Instruction not to install if instrument is damaged during transport.

Warranty

Conditions for manufacturer's warranty for operating safety and performance.

Contact Address and Manufacturer

Contact details for ECOLAB-Engineering GmbH.

Safety

General Safety Information

User must observe instructions and warnings for safe operation.

Special Labels and Meanings

Explanation of CAUTION, WARNING, IMPORTANT, and NOTE labels.

List Symbol Explanation

Indicates activities for installation/service personnel only.

Safety for Maintenance and Repair

Precautions for handling dangerous media and electrical safety.

Scope of Delivery

Included Components

List of included items: LMI 02 unit, cable glands, gaskets, wire bridges, manual.

Assembly

Conductivity Probe Installation

Details on different conductivity probes for pipe and tank installation.

Functional Description

Measurement Principle

Explanation of inductive measurement principle for conductivity.

Conductivity Measurement and Control

How the LMI 02 measures and controls conductivity in a closed loop.

Temperature Compensation

How temperature affects conductivity and how the instrument compensates.

Pre-Metering and Delay Time Settings

Setting pre-metering time and delay for detergent addition.

Metering with Time Limit (SP1)

Control of detergent metering with a time limit using relay output SP1.

Relay Output SP2 Function

Control of relay output SP2 with adjustable limit value.

Alarm Message Relay Output

Connecting acoustic/optical alarms and setting repeat time.

Pre-Metering Relay Output

Activating additional pump for start-up using pre-metering relay output.

Special Application: CIP Mode

Using LMI 02 for CIP phase separation and concentration measurement.

Switching to CIP Mode

Procedure for switching to CIP mode via CONFIGURATION FUNCTIONS menu.

CIP Mode vs. AS Mode Differences

Highlights functional differences when operating in CIP mode compared to AS mode.

Installation

Mechanical Connection

Physical aspect of installing the instrument and conductivity probe.

Instrument Mounting

How to mount the LMI 02 instrument using screws.

Pipe Installation (Flow-Through Fitting)

Instructions for installing the conductivity probe in a pipe fitting.

Tank Wall Installation

Selecting location and orientation for probe installation in a tank.

Tank Wall Installation (Welded Fittings)

Procedure for tank wall installation using DIN 11851 fittings.

Tank Wall Installation (Retaining Nut)

Procedure for direct tank wall installation using a retaining nut.

Electrical Connection

Information on connecting the instrument's power and signal terminals.

Connection Plan Diagram

Diagram illustrating the electrical connections for the instrument.

Terminal Plan Diagram

Diagram showing the layout and function of the instrument's terminals.

Auxiliary Power Connection

Details on connecting the instrument to different supply voltages.

Switch Outputs Configuration

Configuration of SP1, SP2, alarm, and pre-metering outputs as changeover contacts.

VD Start (Pre-metering) Input

Using the 'VD Start' input to initiate pre-metering.

Metering Enable Input

Function of the metering enable input for controller shut-off.

Level Input

Using a contact for product level monitoring in the detergent container.

Conductivity Probe Input

Connection details for the conductivity probe and cable extensions.

Signal Output (0;4-20 mA)

How the signal output corresponds to conductivity and measuring ranges.

Settings and Startup

Operating Level Functions

Actions possible at the operating level and accessing other levels.

Key Functions Overview

Explanation of button functions in the operating level.

Displays During Operation

Understanding the instrument's displays during normal operation.

AS Mode Operating Displays

Interpreting the display indicators and symbols in AS mode.

CIP Mode Operating Displays

Interpreting the display indicators and symbols in CIP mode.

Display When Switched Off

Information displayed when the instrument is powered down.

Information Level Displays

Accessing and interpreting information level displays.

Service Level

Accessing and using service level functions.

Access Protection Settings

Setting and managing access codes for instrument levels.

Manual Functions

Manually activating outputs like SP1, SP2, and alarms.

Access Code Management

Procedures for activating, deactivating, and changing access codes.

Parameter Level Settings

Overview of adjustable parameters for metering and alarms.

Parameter Settings Categories

Details on adjustment, metering, and alarm control settings.

Adjustment Functions

Calibrating conductivity and temperature displays.

Conductivity Display Alignment

Procedure for aligning the conductivity display to specific reference values.

Temperature Display Alignment

Procedure for aligning the temperature sensor reading.

Metering Settings

Configuration of pre-metering time and delay.

Setting Pre-Metering Time

How to set the duration for the initial detergent addition.

Setting Pre-Metering Delay Time

Setting a delay for pre-metering to ensure minimum tank fill level.

Setting SP1 and SP2 Concentration

Defining target concentration values for SP1 and SP2.

Temperature Compensation Setting

Configuring temperature compensation for alkaline or acid products.

Alarm Message Settings

Configuration of various alarm messages and their delay times.

Alarm for Detergent Shortage

Setting up an alarm for an empty detergent reservoir.

Alarm for Exceeding Metering Time

Alarm triggered if concentration is not reached within the set maximum time.

Setting Manual Metering Time

Defining the duration for manually activated SP1 output.

Detergent Overdosage Alarm

Setting limit value to prevent detergent overdose and alarm trigger.

Alarm Delay for Detergent Overdosage

Setting a delay for detergent overdosage alarms to prevent false triggers.

Alarm for Low Tank Temperature

Setting an alarm for low wash tank temperature when metering is enabled.

Alarm Delay for Temperature Undercut

Setting a delay for low temperature alarms to prevent false triggers.

Alarm Repeat Time Setting

Configuring repeat alarms until a fault is remedied.

Reset Parameters to Default

Procedure to reset all parameters to factory settings.

Configuration Level Settings

Overview of configuration options including language, mode, and output.

Selecting Operation Language

Choosing the display language for texts and alarm messages.

Selecting Operating Mode (AS;CIP)

Switching between AS mode (make-up) and CIP mode (phase separation).

Selecting Measuring Range

Choosing one of four available measuring ranges for conductivity.

Selecting Current Output Mode

Setting the current output to 0-20 mA or 4-20 mA.

Invert Switch Functions

Reversing the active direction of SP1 and SP2 switch outputs.

Assignment of Metering Enable

Making metering enable active during pre-metering.

Activate Separate Pre-Metering Output

Activating an additional relay output for pre-metering pumps.

Checking Conductivity Display

Display Verification Methods

Methods for checking the conductivity display using simulators or sample solutions.

Maintenance

Maintenance Details

Details on the maintenance-free nature of the instrument and probe care.

Troubleshooting

Troubleshooting Guide

Table of common faults, their causes, and remedies.

Technical Data

Casing Specifications

Physical dimensions, weight, and protection class of the instrument.

Measuring Cell Specifications

Details on the oval shape, material, and chemical resistance of the measuring cell.

Conductivity Control Specifications

Specifications for conductivity control: principle, frequency, ranges.

Conductivity Measurement Details

Principle, frequency, and ranges for conductivity measurement.

Temperature Measurement Details

Principle and display resolution for temperature measurement.

Temperature Compensation Details

Reference temperature, set points, and compensation range.

Limit Value Specifications

Specifications for preset limit values SP1 and SP2 and hysteresis.

Output Specifications

Details on switch outputs (SP1, SP2, alarm, pre-metering) and current output.

Input Specifications

Details on 'START PRE-METERING', 'METERING ENABLE', and 'NIVEAU' inputs.

Power Supply Specifications

Voltage options, frequency, fusing, and power input.

Ambient Conditions

Permitted ambient temperature and influence of temperature on measurement.

Interference Immunity

Compliance with EN 61000-6-2 standard.

Interference Emission

Compliance with EN 61000-6-3 standard.

Accessories

Accessory List

List of available accessories such as conductivity probes and cables.

Bypass Measuring Point Installation

Appendix

Application Examples

Illustrations of how the LMI 02 is used in different scenarios.

Charts and Diagrams

Collection of charts and diagrams related to conductivity and concentration.

Specific Conductivity Chart

Graph showing specific conductivity vs. concentration for various electrolyte solutions.

CIP Solution Conductivity Charts

Graphs showing conductivity vs. concentration for P3-mip and P3-horolit V solutions.

Temperature Coefficients Chart

Graph showing temperature coefficient dependence on concentration.

Permitted Working Pressure for Probes

Graph indicating operating pressure limits for conductivity probes based on temperature.

Programming Overview (AS Mode)

AS Mode Programming Flowchart

Diagram illustrating the programming structure and menu flow for AS mode.

Programming Overview (CIP Mode)

CIP Mode Programming Flowchart

Diagram illustrating the programming structure and menu flow for CIP mode.

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