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EFD 780S Series - User Manual

EFD 780S Series
24 pages
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780S Series Spray Valves
VALVEMATE
7040 Controller
Operating Manual
®
A NORDSON COMPANY
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EFD 780S Series Specifications

General IconGeneral
SeriesEFD 780S
Output Voltage24V DC
Storage Temperature-20°C
Humidity20% to 85% non-condensing
ProtectionShort circuit, Overload

Summary

Introduction

Specifications

780 S Spray Valve Specifications

Details technical specifications for the 780S spray valve.

VALVEMATE 7040 Controller Specifications

Details technical specifications for the VALVEMATE™ 7040 controller.

How The Valve and Controller Operate

Controller Operating Features

Cycle

Initiates, interrupts, or continues a dispense cycle.

Time Override

Allows manual dispensing overriding timed control.

Decimal

Controls time range maximums in the display.

Program

Sets and locks the spray time duration.

Time Set

Adjusts the time setting up or down.

Foot Pedal Connector

Connects an optional foot pedal for control.

Setup

Input Power

Details on verifying and connecting the input power.

Initiate Connection

Explains how to connect the controller and initiate operation.

Connect Air Supply

Installing filter regulator, air tee, and connecting air lines.

Connect Controller Input

Attaching the air input hose to the controller.

Mount Valve and Connect Hoses

Mounting the 780S valve and connecting air/fluid hoses.

Fill Fluid Reservoir

Filling the reservoir and connecting it to the air tee.

Set Reservoir Pressure

Adjusting reservoir pressure based on fluid viscosity.

Adjust Stroke Control

Setting the needle stroke control knob for flow rate.

Check Nozzle Air Gauge

Verifying and adjusting nozzle air pressure.

Priming and Purging

Priming and purging the fluid lines and valve.

Stroke Control Reference

Calibrating the stroke control setting or documenting the process.

Tamper Resist Option

Details on the tamper-resistant configuration and kits.

Adjusting the Spray

Set Fluid Flow Rate

Setting fluid flow using the needle stroke control knob.

Set Nozzle Air Pressure

Adjusting nozzle air pressure for spray pattern.

Timed Deposits Adjustment

Adjusting deposit time for optimal spray output.

Programming Nozzle Air Delay

Procedure to Change Time Delay

Step-by-step instructions to program the nozzle air delay.

Spray Patterns

Round Pattern Spray Area Coverage

Coverage data for different nozzles and distances in round patterns.

Fan Pattern Spray Area Coverage

Coverage data for different nozzles and distances in fan patterns.

Troubleshooting Guide

No Fluid Flow

Potential causes and solutions for lack of fluid flow.

No Clean Shutoff

Troubleshooting buildup on the nozzle after shutoff.

Fluid Drips After Shutoff

Diagnosing and fixing continuous drips from the nozzle.

Fluid Does Not Spray

Causes and fixes for fluid not atomizing or spraying.

No Power

Steps to diagnose and resolve power issues.

End-of-Cycle Feedback Circuit Issues

Troubleshooting the end-of-cycle feedback circuit.

Valve Does Not Spray Below 0.015 Sec

Addressing spray issues with very short time settings.

Inconsistent Deposits

Diagnosing and correcting inconsistent spray deposits.

Timer Seems Inoperative

Troubleshooting issues with the timer functionality.

Valve Maintenance

Normal Cleaning

Routine cleaning of valve chamber, air cap, and nozzle.

Replace Needle Packings

Detailed steps for replacing needle packings.

Clean and Lubricate Needle

Cleaning the needle and lubricating it with gel.

Reassemble Fluid Chamber

Reinstalling O-ring and fluid chamber components.

Replace Piston and Needle Assembly

Procedure for replacing the piston and needle assembly or O-ring.

Reseat Needle and Nozzle Assembly

Steps to reseat the needle and nozzle for proper sealing.

780 S Exploded View

780 S Series Parts Breakdown

Labeled diagram of 780S valve components and their part numbers.

Nozzle and Air Cap Assembly

Details on nozzle and air cap options and sizes.

Input;Output Connections

Voltage Initiate Circuit

How to initiate the controller using a 5-24 VDC signal.

End-of-Cycle Feedback Circuit

Utilizing the feedback signal for external operations.

Mechanical Contact Initiate

Initiating the controller via mechanical contacts.

7040 Controller Schematic

Connecting More than One 7040 Controller

Voltage Initiate Circuit (Parallel)

Connecting multiple controllers in parallel for simultaneous initiation.

End-of-Cycle Feedback Circuit (Series)

Connecting multiple controllers in series for feedback signaling.

7040 Controller Replacement Parts

7040 Controller Parts List

Detailed list of replacement parts with numbers for the 7040 controller.

7040 Controller Component Diagram

Labeled diagram illustrating the internal components of the 7040 controller.

EFD ONE YEAR LIMITED WARRANTY