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elco VG4.610 DP User Manual

elco VG4.610 DP
32 pages
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03/2013 - Art. Nr. 4200 1032 7200A
VG4.460 DP
VG4.610 DP
Operating instructions
For specialist installation engineers
Gas burners ...........................................2-28
en
de, fr.....................................4200 1032 7000
it, nl ......................................4200 1032 7100
............................................. 4200 1032 6900

Questions and Answers:

elco VG4.610 DP Specifications

General IconGeneral
Brandelco
ModelVG4.610 DP
CategoryBurner
LanguageEnglish

Summary

Introduction and Compliance

Important Information and Safety

General advice, safety, standards, and installation requirements for the burners.

Declaration of Conformity

Lists the standards and directives the gas burners comply with.

Burner Description

Burner Components Overview

Visual identification and listing of the main components of the burner assembly.

Operation and Control System

Safety Function Description

Explains the safety mechanisms and functions during burner operation.

TCG 5xx Control Unit Operation

Details the functions and operation of the TCG 5xx control unit for the burner.

Control Unit Parameter Settings

Explains how to set parameters and access menus using the control unit's display and keys.

Burner Operating Cycle Phases

Illustrates and describes the sequential phases of the burner's operating cycle.

230V Terminal Allocation

Details the terminal assignments for the 230 Volt electrical connections of the burner.

Low Voltage Terminal Allocation

Outlines terminal assignments for low voltage connections, including display and servomotor.

MB-VEF Gas Train Details

Describes the MB-VEF gas train assembly, its components, and technical data.

Installation and Assembly

Burner Assembly and Mounting

Instructions for preparing the boiler front and assembling the burner head onto it.

Gas Train Assembly & Pipe Connections

Covers gas train assembly and connecting pressure take-off pipes (pF and pL).

Burner Head Adjustment and Component Fitting

Guides on adjusting the burner head and fitting combustion components.

Gas & Electrical Connection Checks

Requirements for gas/electrical connections and pre-commissioning checks.

Commissioning and Adjustment

Burner Adjustment Data

Provides essential adjustment data for burner power, air flap, and gas valve settings.

Setting Gas and Air Pressure Switches

Guides on setting the switch-off pressure for gas and air pressure switches provisionally.

Air Regulation and Gas Valve Tuning

Explains how to regulate combustion air and adjust gas valve settings for optimal performance.

Pre-setting Without Flame Procedure

Details the initial setup phase of the burner, focusing on servomotor positions before ignition.

Optimising Combustion Values

Advice on optimizing combustion values by adjusting turbulator and air flap positions.

Setting the Flame and Output Levels

Steps for fine-tuning flame settings and output levels.

Limiting Output Positions

How to definitively limit the maximum and minimum air flap opening positions.

Finalizing Commissioning and Saving Settings

Procedures for closing settings, displaying operating mode, and saving values.

Calibration and Adjustment Value Saving

Detailed steps for setting switches and saving adjusted configuration data into the control unit.

Servicing and Troubleshooting

Annual Maintenance Recommendations

Recommends annual maintenance tasks like cleaning components, replacing filters, and checking parts.

Component Replacement Procedures

Procedures for replacing the flame tube, filter element, and cleaning the air box.

Troubleshooting Malfunctions

A guide to diagnosing and rectifying common burner malfunctions by checking prerequisites and components.

Fault Diagnosis and Statistics

How to access menus for fault diagnosis and view operating statistics for performance monitoring.

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