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EMAK GS35 User Manual

EMAK GS35
35 pages
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WORKSHOP MANUAL
Chainsaw
GS35 –
GS350 –
MT350 –
MT3500
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EMAK GS35 Specifications

General IconGeneral
BrandEMAK
ModelGS35
CategoryChainsaw
LanguageEnglish

Summary

Suggested Tools

Emak Tool Kit

Comprehensive kit for service and maintenance tasks, including specialized tools.

Compression Tester

Device to measure engine compression, essential for diagnosing performance issues.

Electronic Tachometer

Tool for measuring engine speed (RPM) for 2- and 4-stroke engines.

Performance Diagnostics

Compression Test Procedure

Apply compression tester on cylinder and verify compression value (7.5 bar / 110 psi).

Cylinder and Piston Inspection

Inspect cylinder for scoring and piston for wear using feeler gauge for piston ring gap.

Cylinder and Piston Assembly

Properly assemble cylinder and piston, noting arrow direction and tightening torque.

Cooling System Cleaning

Dismount cylinder cover and clean fins, starter case, and flywheel with compressed air.

Muffler Inspection and Maintenance

Check catalytic or non-catalytic muffler for dirt, oil, blockages, or damage.

Fuel System Checks

Fuel and Filter Inspection

Verify fuel quality and inspect/replace fuel filter and sintered internal filter.

Fuel System Pressure Test

Test fuel line for leakage or unstable pressure using a pressure gauge.

Tank Breather Inspection

Check breather components and verify valve function using a pressure gauge.

Engine Seal Integrity Test

Seal ports and test for pressure loss to check for leaks in the engine seals.

Manifold Wear Check

Inspect manifolds for rubber deterioration, hardening, cuts, or holes.

Ignition System Troubleshooting

Starter Housing Inspection

Inspect starter housing components for wear and perform cleaning or replacement.

Spark Plug Gap Check

Check the gap between spark plug electrodes, ensuring it is within the 0.5-0.7 mm range.

Spark Test Procedure

Use a tester to verify ignition current by pulling the starter rope.

Flywheel-Coil Air Gap Adjustment

Adjust the air gap between the flywheel and coil using a 0.3 mm shim.

Flywheel Key Way Inspection

Inspect the flywheel key way for condition and position, adjust or replace as needed.

Oil Pump, Bar, and Shock Absorber Maintenance

Oil Tank Breather Check

Clean oil tank breather with compressed air and verify bar/chain oil quality.

Sprocket and Power Mate Ring Inspection

Periodically check sprocket/power mate ring wear; replace every 100 hours.

Chain Brake System Inspection

Check brake band, plate, and rubber for wear; replace if wear limit is below 0.6 mm.

Oil Pump and Filter Service

Inspect oil pump, worm gear, hose, and filter; use piston stop and specific tools.

Worm Gear Inspection and Replacement

Inspect worm gear for wear/damage and replace using the correct tool and fitting process.

Shock Absorber Replacement

Replace shock absorber components if they show signs of wear or breakage.

Bar Lubrication and Maintenance

Lubricate sprocket nose, clean rail/holes, check bar parallelism, and turn bar for wear.

Engine Tuning Procedures

Air Filter Cleaning and Replacement

Clean sponge or cloth air filters with specified methods; replace when damaged.

Needle Valve Position Check

Check needle valve position with a caliper and adjust for proper fuel delivery.

Carburetor Cleaning and Repair

Clean carburetor components, use repair kit for worn parts, or replace if oxidized.

Carburetor Setting Tools

Utilize a special screwdriver for precise adjustment of the carburetor's 'L' and 'H' jets.

Carburetor Adjustment Guide

Detailed steps for adjusting idle (L jet) and maximum (H jet) settings for EURO standards.

Tightening Torque Specifications

Troubleshooting: Engine Does Not Start

Troubleshooting: Low Performance

Troubleshooting: Additional Problems

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