Epson Stylus Pro 7000 - Chapter 4 Disassembly & Assembly

Epson Stylus Pro 7000

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CHAPTER

4

DISASSEMBLY & ASSEMBLY

Table of Contents

Default Chapter1
- Service Manual1
- Symbols Used in this Manual5
- Adjustments6
- Maintenance6
- Table of Contents7
Chapter 1 Product Description11
- Product Descriptions11
Features12
- Consumable Products & Options13
  - Standard Accessories13
- Print Specifications14
- Paper Specifications15
  - Roll Paper Specifications15
  - Cut Sheet Specifications16
- Printable Area17
- Ink Cartridges18
- Electrical Specifications18
- Reliability19
- Environmental Conditions19
  - Temperature/Humidity19
  - Vibration & Shock20
- Controller20
- Conformity/Safety Approvals21
- Acoustic Noise21
- CE Marking22
Interfaces22
- Parallel Interface - Compatibility Mode23
  - Data Transmission Timing23
- Parallel Interface - Nibble Mode26
- Parallel Interface - ECP Mode27
- Usb29
- TYPE-B Optional Interface30
- Preventing Data Transfer Time-Outs30
- Interface Selection31
Physical Specifications32
- Printer Dimensions & Weight32
- Setup Guidelines32
- Cutter Specifications33
Control Panel34
- Buttons34
- LED Indicators35
- Indicator Status in Normal Mode36
- Control Panel Messages37
- Panel Display Priority38
Loading Paper39
Selectype Settings40
- Printer Setting Menu41
- Test Print Menu42
- Printer Status Menu44
- Paper Configuration Settings44
- Cutter Replacement Menu45
- Head Alignment Menu46
Maintenance Request47
Service Requests48
- Maintenance and Diagnostic Modes49
Firmware Update51
Jumper Settings52
Initialization52
- Transportation Mode53
- EPSON Stylus Pro53
Chapter 2 Operating Principles54
Component List & Illustrations55
- Print Mechanism Components55
Description of Components60
- Carriage Movement60
  - Carriage & Carriage Components61
- Paper Feed Assembly63
  - PF Rail63
  - Paper-Feeding-Related Sensors64
- Maintenance Assembly65
- CR Lock Mechanism66
- Ink Supply Mechanism67
  - Ink-Related Sensors67
Printer Mechanism Operation Outline69
- Carriage Mechanism69
  - Platen Gap Mechanism70
  - Paper Feed Mechanism72
Summary of Control Circuit Operations76
- Power Supply Board Summary78
Chapter 3 Troubleshooting79
Outline80
- First80
- Remember80
- Diagnosing the Problem80
- Maintenance Errors81
- Service Errors82
Troubleshooting Using the Error Messages83
- Warnings85
- Errors86
- Fatal Errors92
Errors that Require a Service Technician93
- Maintenance Call 010093
- Service Call 0000010093
- Service Call 0000010193
- Service Call 0001000093
- Service Call 0001000194
- Service Call 0001000294
- Service Call 0001000394
- Service Call 0001000495
- Service Call 0001000595
- Service Call 0001000696
- Service Call 0001000796
- Service Call 0001000896
- Service Call 0001000997
- Service Call 0001000A97
- Service Call 0001000B97
- Service Call 0001000C97
- Service Call 0001000D Service Call 0001000E97
- Service Call 0001000F97
- Service Call 0001001097
- Service Call 00020000 (NVRAM Error) Service Call 00020001 (Internal RAM Error) Service Call 00020002 (SRAM Error) Service Call 00020003 (DRAM Error)98
- Service Call 0002000B (Mail Box Memory Error)98
- Service Call 10020004 (CPU Gnrl Illegal Instrctns)98
- Service Call 10020006 (CPU Slot Illegal Instrctns)98
- Service Call 10020009 (CPU Address Error)98
- Service Call 1002000A (CPU DMAC/DTC Address Error)98
- Service Call 1002000B (CPU Watchdog Time-Out Error)98
- Service Call 100200## (CPU Vector 32~63)98
General Errors99
- Ink Low99
- Paper out99
- Load XXX Paper100
- Load Paper100
- Paper Jam100
- Cover Open100
- Paper Not Cut101
Troubleshooting Based on Your Printout103
- Dot Missing103
- Uneven Printing/Poor Resolution104
- Smudged or Marred Printout (Front)105
- Smudged or Marred Printout (Reverse Side)105
- White or Black Banding105
Chapter 4 Disassembly & Assembly106
Summary107
- Warnings108
- Tools110
- Screw List111
Disassembly Flow112
- Removing the Housing113
- Circuit Board Removal122
- Printer Mechanism Disassembly125
Chapter 5 Adjustment156
Adjustment Outline157
- Adjustment Tools157
- Adjustment Items158
Adjustment Steps159
- Parameter Backup159
- Firmware Update162
  - Updating Firmware Via the PC162
  - Updating Firmware from a Memory Card163
Self-Diagnostics164
Self-Diagnostic Mode Menus165
- Test Menu166
- Adjustment Menu174
- Cleaning Menu194
- Print Menu195
- Parameter Menu195
  - Initialize" Items195
  - Update" Items195
Mechanism Adjustment197
- CR Timing Belt Tension Adjustment198
- PF Timing Belt Tension Adjustment198
- P THICK Sensor Assembly Adjustment199
- Cover Open Sensor Assembly200
USB ID Copy/Backup201
- Extracting the USB-ID Copy Program201
- After Extracting the Program201
- Running the Program202
  - Copying the ID to the New Board202
  - Generating New ID & Writing It to the New Board202
Chapter 6 Maintenance203
General Maintenance Issues204
- Periodic Maintenance Items206
- Product Life Information206
- Important Maintenance Items During Service Operations207
- Lubrication and Glue207
Chapter 7 Appendix208
EPSON Stylus Pro209
Wiring Diagrams209
Parts List211
Exploded View Diagram215
Component Layout226
Circuit Diagrams228

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