What to do if the ESAB Welding System shows 'Missing AC Phase'?
If the ESAB Welding System displays a 'Missing AC Phase' error, the possible causes include a blown wall fuse, a blown unit fuse F1 or F2 on the rear panel, a bad power cable connection, or a defective System Bias PCB. Check these components to resolve the issue.
What does 'Tip Saver Fault' mean on ESAB 200i Welding System?
The 'Tip Saver Fault' on the ESAB Welding System indicates that the tip remained in contact with the work for more than 15 seconds.
Why ESAB 200i shows 'Tip to Electrode voltage fault'?
The 'Tip to Electrode voltage fault' on your ESAB Welding System could be caused by worn-out torch consumable parts, wrong consumables installed (causing a tip to electrode short), an incorrect process selected, or wrong manual settings for plasma gas or cutting current. Other possible causes include a leak in the plasma hose to the torch, a defective Pilot PCB, or a shorted torch body. The suggested solution is that the tip voltage is too close to the electrode voltage.
What to do if the ESAB 200i displays 'Part process not configured'?
If the ESAB Welding System displays 'Part process not configured', and you're using Automatic Gas Control, you need to select and load a cutting process.
What does 'Device Locked' mean on ESAB 200i?
If the ESAB Welding System displays 'Device Locked' during process loading with Automatic Gas Control, wait until the process is finished.
What to do if the ESAB Welding System displays 'Inverter 1A Output Current Low'?
If the ESAB Welding System displays 'Inverter 1A Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 1 Section A output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 1.
What to do if the ESAB 200i displays 'Inverter 1B Output Current Low'?
If the ESAB Welding System displays 'Inverter 1B Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 1 Section B output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 1.
What to do if the ESAB Welding System displays 'Inverter 2A Output Current Low'?
If the ESAB Welding System displays 'Inverter 2A Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 2 Section A output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 2.
What to do if the ESAB 200i displays 'Inverter 2B Output Current Low'?
If the ESAB Welding System displays 'Inverter 2B Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 2 Section B output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 2.
What to do if the ESAB 200i Welding System displays 'Inverter 3A Output Current Low'?
If the ESAB Welding System displays 'Inverter 3A Output Current Low', it indicates that the plasma work current is low during cutting and attributed to Inverter Module 3 Section A output being low. Check if the inverter output is disconnected or if there is a defective ribbon cable. If the problem persists, replace Inverter Module 3.
General| Input Voltage | 230 V |
|---|---|
| Current Range | 5 - 200 A |
| Input Current | 16 A |
| Output Current Range | 5 - 200 A |
| Efficiency | 85% |
| Process | MMA/TIG |
Essential safety precautions for English-speaking users.
Safety precautions provided in French Canadian for user protection.
Technical specifications and electrical requirements for different system amperages.
Specifies the required gases, quality, pressure, and flow rates for system operation.
Outlines electrical, gas, and water supply requirements for installation.
Provides instructions and warnings for safely lifting the power supply unit.
Step-by-step guide for connecting input power and system ground cables.
Instructions for connecting the work cable, pilot, and negative leads.
Procedures for establishing proper grounding to minimize EMI and ensure safety.
Instructions for connecting the color-coded coolant hoses to the power supply.
Step-by-step instructions for connecting the plasma torch assembly to the leads.
Procedure for installing torch consumables to ensure proper operation and seating.
Explains the indicators and functions on the power supply control panel.
Contains operating information specific to the power supply, including startup sequences.
Lists and explains CCM status codes indicating active faults or conditions.
Troubleshooting guide for common symptoms and causes related to the Remote Arc Starter.
Periodic checks recommended for power supply maintenance to ensure performance.
Steps for cleaning the external coolant filter to maintain optimal coolant flow efficiency.
Detailed steps for draining and replacing the coolant in the system.
Procedure for removing consumables from the torch cartridge assembly.
Steps for installing torch consumables to ensure proper operation and seating.
Troubleshooting guide for identifying and resolving coolant leaks from the torch head.
Cutting data for mild steel, O2 plasma/shield, up to 100 amps.
Cutting data for bevel and robotic operations up to 100 amps.
Cutting data for mild steel, O2 plasma/shield, 150-200 amps.
Cutting data for robotic and bevel operations, 150-200 amps.
Cutting data for mild steel, O2 plasma/shield, 250-300 amps.
Cutting data for robotic and bevel operations, 250-300 amps.
Cutting data for mild steel, O2 plasma/shield, 400 amps.
Cutting data for robotic and bevel operations, 400 amps.
Procedure for installing consumables into the torch cartridge assembly.
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