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ESAB Cutmaster 120 User Manual

ESAB Cutmaster 120
76 pages
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120
Art # A-12769_AB
208/230V
400V
460V
Revision: AB Issue Date: April 15, 2015 Manual No.: 0-5380
ESAB Cutmaster
®
120
PLASMA CUTTING SYSTEM
SL100 1Torch™
Operating
Manual
esab.com.br

Table of Contents

Questions and Answers:

ESAB Cutmaster 120 Specifications

General IconGeneral
BrandESAB
ModelCutmaster 120
CategoryCutter
LanguageEnglish

Summary

ESAB Cutmaster® 120 Plasma Cutting System

SECTION 1: SAFETY

1.0 Safety Precautions

Details crucial safety measures, personal protective equipment, and general precautions to ensure safe operation.

Critical Safety Warnings

SECTION 2 SYSTEM: INTRODUCTION

How To Use This Manual

Explains how to navigate and interpret the operating manual, including understanding warnings and notes.

Power Supply Specifications

Input Wiring Specifications

SECTION 2 TORCH: INTRODUCTION

Torch Specifications

Details technical specifications for torch configurations, lead lengths, parts, and cooling methods.

SECTION 3 SYSTEM: INSTALLATION

Unpacking and Lifting

Guides on unpacking the system components and details safe handling and lifting precautions for the power supply.

Gas Connections and Filters

SECTION 3 TORCH: INSTALLATION

Torch Connections

Instructs on how to properly connect the ESAB SL100 torch to the power supply unit.

SECTION 4 SYSTEM: OPERATION

Front Panel Controls / Features

Identifies and describes the main controls, indicators, and their functions on the front panel of the plasma cutting system.

Operation Preparations and Checks

Torch Parts Selection and Connection

Guides on selecting and connecting the correct torch parts for optimal cutting performance.

Cutting Operation Procedures

Cutting Modes and Arc Control

Explains different cutting modes (RUN, RAPID AUTO RESTART, LATCH) and how to initiate and maintain the cutting arc.

Torch Operation Details

Torch Parts Selection and Cut Quality

Guides on selecting torch parts and explains factors affecting cut quality.

Gouging Operation

Torch Consumable Parts Selection

Recommended Cutting Speeds (Exposed Tip)

Recommended Cutting Speeds (Shielded Tip)

SECTION 5 SYSTEM: SERVICE

5.01 General Maintenance

Outlines the general maintenance schedule and tasks required for the plasma cutting system.

Basic Troubleshooting Guide

SECTION 5 TORCH: SERVICE

5T.01 General Maintenance

Provides guidance on cleaning the torch and lubricating O-rings for optimal performance.

SECTION 6: PARTS LISTS

Ordering Information

Provides instructions on how to order replacement parts by catalog number and includes return policy information.

APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)

APPENDIX 4: TORCH CONNECTION DIAGRAMS

APPENDIX 5: SYSTEM SCHEMATIC, 208/460V UNITS

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