I–5
INDEX
Oil Recirculation System 182
Oil Tank 180, 187
Oiling Rate 53, 98, 182
Priming 54, 182
Tests 183
Outboard Excessive Smoking T–5
Outboard Hard to Start T–3
Outboard Starts and Stalls T–4
Outboard Starts, Low Maximum RPM T–5
Outboard Surges, Runs Rough T–6
Outboard Will Not Start T–1
Outboard Won’t Shut Off T–4
P
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Packard Connector Servicing 151
Pinion Gear
Bearing Installation 272
Bearing Removal 272
Installation 283
Removal 268
Piston Rings
End Gap 212, 216
Installation 216
Removal 207
Pistons
Assembly 215
Inspection 212
Installation 216
Removal 206
Powerhead
Assembly 213
Cleaning 210
Disassembly 204
Inspection 211
Installation 226
Removal 202
Predelivery Checks 55
Pre-Season Service 78
Pressure Relief Valve
Assembly 197
Disassembly 197
Inspection 197
Priming
Fuel System 52
Oiling System 182
Propeller
Inspection 260
Installation 59
Selection 58
Propeller Shaft
Installation 281
Lubrication 71
Removal 271
Propeller Shaft Bearing Housing
Disassembly 278
Installation 284
Removal 268
R
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Relays
Trim and Tilt 135, 290
Remote Controls
Cable Adjustment 46
Selection 26
Rigging
Boat 26
Electrical Harness 48
Outboard 46
RPM Limit 11, 91
S
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S.A.F.E.
Description 94
Low Oil 90
No Oil 181
Temperature 88, 90
Sensor Tests 124
Sensors
Air Temperature Sensor 89, 125
Barometric Pressure Sensor 89
Crankshaft Position Sensor 91, 110, 124
EMM 88
Engine Temperature Sensor 90, 125
Throttle Position Sensor 90, 124, 143
Serial Number Location 9
Shift Housing
Assembly 275
Installation 281
Removal 271
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