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FCI ST75 User Manual

FCI ST75
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1
06EN003368 Rev. G
ST75/ST75V MASS FLOW METER
Installation and Operation Guide
Pre-Installation
Serial Number Alignment
The ST75 and ST75V (Vortab) can be specied with integral or remote electronics. The ow element has a serial number etched
into the side of the HEX as shown on Figure A. In addition, the enclosure tag also shows serial and model numbers. The associated
transmitter circuit card has a serial number noted on the board as shown in Figure B. The ow sensor and transmitter circuit have been
calibrated as a matched set and should be paired together in service unless otherwise approved by a factory technician.
Flow Direction Alignment
All sensor elements have a ow arrow indicator marked on the element assembly at the reference HEX at. These ow elements have
been calibrated in a particular direction and are designed to be used in service with the ow arrow going in the same direction as ow in
the pipe stream. The ow element has been calibrated directly in the pipe tee or tube tee with careful consideration for orientation and
insertion depth. Removal from the tee section while physically possible is not recommended unless authorized by a factory technician.
Figure C - Recommended Straight Run Condition
Recommended Straight Run
To optimize ow meter system performance, FCI recommends installation with a minimum of 20 diameters upstream straight run and 10 pipe
diameters of downstream straight run. Where straight run limitations signicantly reduce the available pipe diameters, FCI uses ow conditioners
to produce a transferable ow prole from the calibration installation to actual eld installations. FCI’s proprietary AVAL software is available
to make ow meter installation evaluations where straight run limitations are considered. See Figure C for recommended installation.
Figure A
Figure B
Flow Direction
Serial Number
FLOW
FLOW
247331
C00570-1
C00938-1
GND
EARTH
P3
ON
TB2
SIGNAL OUT
4-20mA
SINK
RTN
FCI
SOURCE
-
+
COM
F1
FC88/CLI
TB1
1.6A,
SB, UL)
(TR5,
18-36VDC POWER IN
247331
S/N
4-20mA
DIAMETER
AT LEAST 20 DIAMETERS
AFTER LAST FLOW DISTURBANCE
10 DIAMETERS
BEFORE NEXT
FLOW DISTURBANCE
OPTIMUM CONDITION
FLOW
C00568-3-1
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FCI ST75 Specifications

General IconGeneral
ManufacturerFluid Components International (FCI)
TypeThermal Mass Flow Meter
MediaGases
Accuracy±1% of reading +0.5% of full scale
Repeatability±0.5% of reading
EnclosureNEMA 4X (IP66)
Resolution0.1% of full scale
DisplayOptional LCD
Output4-20 mA, HART
Power24 VDC
ApprovalsFM, CSA, ATEX, IECEx
Insertion TypeInsertion
Storage Temperature-40°C to +85°C (-40°F to +185°F)
WeightVaries with configuration
ApplicationAir and Gas Flow Measurement

Summary

Pre-Installation and Setup

Serial Number and Flow Direction Alignment

Verify serial numbers and ensure correct flow element orientation.

Recommended Straight Run

Guidelines for upstream and downstream pipe lengths for optimal performance.

Process Connections and Installation

Details connection types and installation steps for various configurations.

Input Power and Wiring

Covers power requirements, wiring for AC/DC, and connection diagrams.

Setup Interface and Commissioning

Using RS232, FC88, and initial start-up procedures.

Specifications

General Specifications

Details media compatibility, accuracy, repeatability, and pressure ratings.

Range and Performance

Specifies flow ranges, turndown ratio, and temperature compensation.

Output Configuration

Analog and Pulse Output Setup

Configuration of analog and pulse outputs, including wiring.

"V" Menu Output Configuration

Setting up analog outputs and pulse outputs via the "V" menu.

Maintenance and Calibration

Maintenance Guidelines

Routine inspection, cleaning, and electrical connection checks.

Calibration Verification

Verifying factory calibration parameters against data sheets.

Transmitter Circuit Calibration

Checking transmitter calibration using decade resistance boxes.

Troubleshooting

Troubleshooting Steps

Application verification, installation checks, and moisture inspection.

Hardware Verification

Checking fuse continuity and cable seating on circuit boards.

Sensor Element Verification

Checking continuity and resistance of sensor element wires.

Safety, Approvals, and Conditions

Approval Information

EU conformity declarations and relevant directives.

Hazardous Area Conditions

Specific conditions for ATEX use, including temperature and area classifications.

International Safety Instructions

Safety instructions in multiple languages for hazardous areas.

Drawings and Diagrams

Outline and Installation Drawings

Mechanical drawings for various configurations and assemblies.

Wiring Diagrams

Electrical diagrams for AC/DC and remote connections.

Customer Service and Warranty

Customer Support and Contact

Information on obtaining technical support and service from FCI.

Returns and Warranty

Procedures for returns, packing, decontamination, and warranty terms.

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