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Fronius 63A-1 - User Manual

Fronius 63A-1
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Fronius Smart Meter 63A-1
EN
Operating instructions
System monitoring
42,0426,0294,EN 007-04032021
www.youtube.com/FroniusSolar
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Summary

Safety Rules

Safety Notice Explanations

Explains the meaning of DANGER, WARNING, CAUTION, and NOTE symbols used in the manual.

General Safety Guidelines

Outlines general safety principles, qualified personnel requirements, and operating responsibilities.

Environmental and Personnel Safety

Environmental and Personnel Safety

Details environmental conditions for operation and requirements for qualified service personnel.

Copyright and Data Protection

Covers copyright ownership and user responsibility for data protection settings.

General Information

Device Description

Explains the Fronius Smart Meter's function in optimizing self-consumption and monitoring power.

Device Symbols and Identification

Describes technical markings and safety symbols on the device warning of hazards.

Installation Positioning

Discusses the two possible locations for installing the Fronius Smart Meter in the system.

Installation Procedures

Installation Checklist

Provides a step-by-step checklist for the proper installation of the Fronius Smart Meter.

Mounting and Protective Circuits

Covers mounting the meter on a DIN rail and requirements for protective circuits.

Electrical Cabling

Electrical Cabling

Instructions and warnings for connecting mains voltage inputs, including wire specifications.

Data Communication Cable Connection

Details connecting the data communication cable to the Fronius SnapInverter.

Connecting to GEN24 Inverter

Terminating Resistors

Symbol Explanations

Explains symbols related to Modbus RTU slaves, meters, and inverters with terminating resistors.

Configuration Options

Illustrates different options for using terminating resistors in Modbus systems.

Multi-meter System Symbols

Modbus System Overview

Participant Definitions

Defines primary meter, secondary meter, producer meter, slaves, loads, and resistors in a Modbus system.

Fronius SnapInverter Modbus Setup

Discusses connecting up to 4 Modbus participants to the SnapInverter Modbus terminal.

Multi-meter System for SnapInverter

Modbus Participants for GEN24

Multi-meter System for GEN24 Inverter

Setting the Fronius Smart Meter Address

Menu Structure

Provides a graphic overview of the Smart Meter's menu structure for user information.

Start-up Procedures

Fronius SnapInverter Configuration

General Notes

Important notes for trained personnel regarding meter settings and service password for SnapInverter.

Connecting to Fronius Datamanager

Steps for establishing a connection to the Fronius Datamanager via Wi-Fi or LAN.

Configuring Primary Meter

Instructions for configuring the Fronius Smart Meter as the primary meter via Datamanager.

Configuring Secondary Meter

Fronius GEN24 Inverter Configuration

General Notes

Important notes for technicians regarding device configuration and technician password for GEN24.

Web Browser Installation

Details the process of installing and configuring the inverter using a web browser (WLAN/Ethernet).

Configuring Primary Meter

Configuring Secondary Meter

Technical Specifications

Input and Output Data

Lists detailed input voltage, current, frequency, and output pulse specifications.

RS485 Communication Details

Provides specifications for RS485 communication, including standard, protocol, and addressing.

Insulation, EMC, and Operating Conditions

Insulation, EMC, and Operating Conditions

Covers insulation requirements, electromagnetic compatibility, and operating/storage conditions.

Housing and Screw Terminals

Details housing specifications and wiring instructions for screw terminals.

Manufacturers Warranty Information

Information on how to obtain country-specific warranty terms for the product.

Overview

The Fronius Smart Meter 63A-1 is a bidirectional electricity meter designed to optimize self-consumption and record household load curves, particularly in conjunction with Fronius inverters, Datamanagers, and data interfaces. It provides a clear overview of a user's own power consumption by measuring power flow to loads or the grid and transmitting this information via Modbus RTU/RS485 communication to the Fronius inverter.

Function Description:

The Smart Meter acts as a central component in energy management systems, enabling dynamic feed-in control and detailed energy profiling. It can be configured as a primary meter, secondary meter, or producer meter, each serving distinct functions:

  • Primary Meter: Records the system's overall load curve and provides measurement data for energy profiling in Fronius Solar.web. Crucially, it also controls dynamic feed-in.
  • Secondary Meter: Records the load curve of individual loads (e.g., washing machines, lamps, heat pumps) within the consumption branch, providing data for energy profiling in Fronius Solar.web.
  • Producer Meter: Records the load curve of individual producers (e.g., wind power plants) in the consumption branch, supplying measurement data for energy profiling in Fronius Solar.web.

The device supports multi-meter systems, allowing for the connection of multiple Smart Meters and other Modbus participants like Fronius Ohmpilot or Fronius Solar Battery. In such setups, each Smart Meter requires a unique address, with the primary meter always assigned address 1. The system supports up to 4 Modbus participants for SnapINverter systems and up to 4 Modbus participants (across M0 and M1 inputs) for GEN24 inverters. For SnapINverter, only one primary meter, one battery, and one Ohmpilot can be connected per inverter, with the battery occupying two participant slots due to high data transfer. For GEN24, the system can accommodate up to 7 secondary meters.

Important Technical Specifications:

Input:

  • Nominal voltage (1-phase): 230 V
  • Operating range: ±10%
  • Self-consumption - voltage path (max. voltage): 4 VA (1.9 W) for 264 V
  • Nominal frequency: 50 - 60 Hz
  • Tolerance: 47 to 61 Hz
  • Nominal current, Ib: 10 A
  • Maximum current, Imax: 63 A
  • Starting current: 40 mA
  • Short-time overload (EN/IEC 62053-21, EN/IEC 62053-23): 30 Imax / 0.5 s
  • Self-consumption - current path (max. current): 1.5 W
  • Power factor operating range (EN/IEC 62053-21, EN/IEC 62053-23): cosφ 0.5 ind to 0.8 cap
  • Current distortion factor: In accordance with EN 62053-21

Output:

  • Pulse output: Optical relay with NO contact SPST-NO, floating
  • Contact load: 110 V DC/AC - 50 mA
  • Pulse value (programmable): 1 imp/Wh - 10 Wh - 100 Wh - 1 kWh
  • Pulse duration (programmable): 50 - 100 - 150 - 200 - 300 - 400 - 500 ms

RS485 Communication:

  • Electrically isolated from measuring input
  • Standard: RS485 - 3 conductors
  • Transmission: Serial, asynchronous
  • Protocol: Compatible with Modbus RTU
  • Addresses: 1 to 255
  • Number of bits: 8
  • Stop bit: 1
  • Parity bit: None - odd - even
  • Baud rate: 2400 - 4800 - 9600 - 19200 bit/s
  • Response time: ≤ 200 ms
  • Modbus transmission speed: 9600 baud
  • Parity bit: None
  • Software version: Datamanager 3.7.2 / Energypackage 1.3.3

Insulation (EN/IEC 62052-11, 62053-21):

  • Installation category: III
  • Pollution level: 2
  • Insulation voltage: 300 V

Electromagnetic compatibility:

  • Emission test: In accordance with EN/IEC 62052-11, EN 50470
  • Immunity test: In accordance with EN/IEC 62052-11, EN 50470

Operating conditions:

  • Reference temperature: 23°C (±2°C)
  • Operating range: -25 to 55°C
  • Temperature limit for storage and transport: -40 to 70°C
  • Tropical model: Yes
  • Max. power loss (for thermal dimensioning of the switch cabinet): ≤ 4 W
  • Mechanical environment: M1
  • Electromechanical environment: E2

Housing:

  • Housing: 2 modules according to DIN 43880
  • Sealable front and terminal cover: Yes
  • Connection: Screw connection
  • Mounting: Can be snapped onto 35 mm DIN rail
  • Housing material: Polycarbonate, self-extinguishing
  • Degree of protection (EN 60529): IP51 front, IP20 connections
  • Weight: 250 grams

Screw terminals:

  • Measuring input (Wire rigid): Min. 1 mm² / max. 16 mm²
  • Measuring input (Wire flexible): Min. 1 mm² / max. 10 mm²
  • Measuring input (Recommended torque): 1.2 Nm / max. 1.4 Nm
  • Output (Wire rigid): Min. 0.05 mm² / max. 4 mm²
  • Output (Wire flexible): Min. 0.05 mm² / max. 2.5 mm²
  • Output (Recommended torque): 0.5 Nm / max. 0.8 Nm

Usage Features:

  • Installation Flexibility: The Fronius Smart Meter can be installed at two possible locations: the feed-in point (where power enters the grid) or the consumption point (where power is consumed by loads). It mounts on a 35 mm DIN rail and has a housing comprising 2 modules according to DIN 43880.
  • Safety: The device is hard-wired and requires a disconnecting device (circuit breaker, switch, or disconnector) and overcurrent protection (automatic circuit breaker). Automatic circuit breakers should be rated for a maximum of 63 A. All cables must be secured, undamaged, insulated, and adequately dimensioned.
  • Cabling: For current path connections, rigid wires from 1 mm² to 16 mm² or flexible wires from 1 mm² to 10 mm² are recommended, with a torque of 1.2 Nm to 1.4 Nm. For data communication and neutral conductor connections, rigid wires from 0.05 mm² to 4 mm² or flexible wires from 0.05 mm² to 2.5 mm² are recommended, with a torque of 0.5 Nm to 0.8 Nm. Only one cable per screw terminal should be installed.
  • Data Communication: Connects to Fronius inverters via Modbus RTU/RS485. For SnapINverter, connections are made to the inverter's system monitoring. For GEN24 inverters, connections are made to the Modbus interface. CAT5 or higher cables are recommended for data communication, with mutual twisted pairs for data lines (D+, D- and M1+, M1-). Shielded twisted pair cables are advised to avoid faults.
  • Terminating Resistors: To ensure proper functioning and avoid interference in Modbus systems, terminating resistors (R 120 Ohm, included) are recommended. These should be positioned as illustrated in the manual, typically at the ends of the Modbus line.
  • Commissioning: Involves switching off power, mounting the meter, connecting protective circuits and mains cables, connecting data communication to the inverter, setting terminating resistors, and verifying secure connections. Firmware updates for the inverter are crucial for compatibility.
  • Address Setting: If multiple Smart Meters are installed, each must have a unique address (1-14). The primary meter is always address 1. This is set via the device's menu structure using the "Prog" button and a password.
  • Configuration via Datamanager (SnapINverter): Access the inverter's Wi-Fi Access Point or LAN, navigate to the Fronius Datamanager website, log in as "service," and configure the meter type (primary or secondary) and its position (feed-in or consumption point).
  • Configuration via Web Browser (GEN24 Inverter): Access the inverter's Wi-Fi Access Point or LAN, open the installation wizard via the IP address, and configure system components in Solar.web. For meter configuration, log in as "Technician," access the "Components" menu, add the component, set its position, Modbus address, name, and category (producer or load).

Maintenance Features:

  • Safety Notices: All safety and danger notices on the device must be kept legible, undamaged, and uncovered.
  • Qualified Personnel: All commissioning, maintenance, and servicing must be carried out by suitably qualified personnel with knowledge of electrical installations.
  • Original Spare Parts: Only original spare parts should be used for repairs.
  • No Modifications: Alterations, installations, or modifications to the device should not be carried out without manufacturer permission.
  • Component Condition: Components that are not in perfect condition must be changed immediately.
  • Protection Devices: The device should only be operated when all protection devices are fully functional. Faulty safety devices must be repaired by an authorized specialist before operation. Protection devices should never be bypassed or disabled.
  • Warranty: Detailed, country-specific warranty terms are available on the Fronius website (www.fronius.com/solar/warranty). Registration on www.solarweb.com is required to obtain the full warranty period for newly installed Fronius inverters or storage systems.

Fronius 63A-1 Specifications

General IconGeneral
BrandFronius
Model63A-1
CategoryMeasuring Instruments
LanguageEnglish

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