Fronius TPS 5000 MV - Process: Resistance Test Procedure

13 SEP 12
/ Battery Charging Systems / Welding Technology / Solar Electronics
Step 1:
Step 1:Step 1:
Step 1: Remove gas nozzle from torch and retract wire so
that no wire inside the tip.
Step 2:
Step 2:Step 2:
Step 2: Firmly touch the contact tip as close to the welding
point as possible. If the work-piece is not
available, use a bare part of the fixture instead.
Step 3:
Step 3:Step 3:
Step 3: On the front panel, press the store button (A⁄ and
the process select up arrow (B⁄ at the same time.
Once the display changes, release both buttons.
Step 4:
Step 4:Step 4:
Step 4: Use the process select up arrow (B⁄ to cycle
through the parameters until 2
nd
 appears on the
display.
Step 5:
Step 5:Step 5:
Step 5: On the front panel, press the store button (A⁄ and
the process select up arrow (B⁄ at the same time.
Once the display changes, release both buttons.
A
AA
A
B
BB
B
C
CC
C
-
--
- 50
50 50
50 -
--
-
Processes
Resistance Test
Step 6:
Step 6:Step 6:
Step 6: Use the process select up arrow to cycle through
the parameters until r appears in the display.
Step 7:
Step 7:Step 7:
Step 7: Ensure that no one is touching any part of the
welding circuit.
Step 8:
Step 8:Step 8:
Step 8: Press the wire feed button (C⁄ on the front panel,
the trigger on the torch, or the arc-on command
through the robot to activate the test.
Step 9:
Step 9:Step 9:
Step 9: Display value should change to a new number.
Repeat this process three times.
Step 10:
Step 10:Step 10:
Step 10: Press the Store button (A⁄ twice to return to main
menu.
Error Codes
Error CodesError Codes
Error Codes
r E30
r E30 r E30
r E30 

 There is an open measurement in the welding
circuit
r E31
r E31 r E31
r E31 

 Calibration procedure was interrupted by a
repeated pressing of the start button (wire feed,
torch trigger, etc.⁄ before test is finished.
r E32
r E32 r E32
r E32 

 Measured value is too low (.5 m⁄ or too high (30
m⁄.
r E33
r E33 r E33
r E33 

 Poor contact between the contact tip and the
work-piece.
r E34
r E34 r E34
r E34 

 Poor contact between the contact tip and the
work-piece.